ACT96MG16SN-3025 Equivalent & Substitute Parts

Part Overview

The ACT96MG16SN-3025 is a 16-position circular connector plug with female sockets, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and shielded construction with gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility for ongoing system support and procurement.

Substiute Parts

ACT96MG16SN-3025

TE Connectivity Deutsch ConnectorsIn Stock: 1010ACT96MG16SN-3025 Datasheet

Current PartRFQ

D38999/26WG16SN

GlenairIn Stock: 1039D38999/26WG16SN Datasheet

SimilarRFQ

D38999/26WG16SN

GlenairIn Stock: 1039D38999/26WG16SN Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the ACT96MG16SN-3025 is determined by strict alignment of the following critical parameters:

Mandatory Matching Parameters:

• Number of Positions: 16
• Shell Size - Insert: 21-16
• Shell Size, MIL: G
• Connector Type: Plug, Female Sockets
• Termination: Crimp
• Fastening Type: Threaded
• Shielding: Shielded
• Contact Finish - Mating: Gold
• Current Rating: 13A
• Operating Temperature Range: -65°C to 200°C
• Contact Material: Copper Alloy
• Shell Material: Composite
• Ingress Protection: Environment Resistant
• Applications: Aerospace, Military
• ECCN: EAR99
• HTSUS Code: 8536.69.4020
• Moisture Sensitivity Level: 1 (Unlimited)

The substitute part D38999/26WG16SN from Glenair meets these criteria as a functionally equivalent circular connector within the MIL-DTL-38999 specification family.

Parameter Comparison

Engineering Selection Recommendations

The D38999/26WG16SN from Glenair is the identified substitute for the discontinued ACT96MG16SN-3025. Selection of this substitute is based on the following engineering factors:

Product Status: The ACT96MG16SN-3025 is discontinued at DiGi Electronics, creating supply chain constraints. The D38999/26WG16SN maintains active product status with 931 pieces in stock, ensuring procurement availability.

Compliance and Certifications: Both parts share identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications, confirming regulatory equivalence for export and tariff purposes. Both maintain Moisture Sensitivity Level 1 (Unlimited), indicating no special handling requirements during storage or assembly.

Functional Equivalence: The substitute part maintains all critical electrical and mechanical parameters: 16-position configuration, crimp termination, threaded fastening, shielded construction, and gold-plated mating contacts. Both connectors operate across the -65°C to 200°C temperature range required for aerospace and military applications.

Packaging Consideration: The substitute is supplied in bulk packaging, whereas the original part packaging specification was not provided. Bulk packaging is standard for circular connectors and does not affect functional compatibility.

Frequently Asked Questions (FAQ)

Q: Can the D38999/26WG16SN directly replace the ACT96MG16SN-3025 in existing assemblies?

A: Yes. Both connectors share identical shell size (21-16, MIL size G), position count (16), termination method (crimp), and fastening type (threaded). The connectors are mechanically and electrically compatible for direct substitution in aerospace and military applications.

Q: Are there differences in contact materials or finishes between these parts?

A: Both parts feature copper alloy contacts with gold plating on mating surfaces. Contact material and finish specifications are identical, ensuring equivalent electrical performance and corrosion resistance.

Q: What is the significance of the MIL-DTL-38999 specification?

A: MIL-DTL-38999 is the military standard governing circular connector design and performance. Both the ACT96MG16SN-3025 and D38999/26WG16SN conform to this specification, ensuring standardized mechanical interfaces, electrical ratings, and environmental performance for military and aerospace systems.

Q: Does the bulk packaging of the substitute part affect compatibility?

A: No. Packaging format does not affect connector functionality, electrical performance, or mechanical compatibility. Bulk packaging is a standard supply format for circular connectors and does not impact system integration.

Q: Are both parts RoHS compliant?

A: The ACT96MG16SN-3025 is RoHS non-compliant. The RoHS status of the D38999/26WG16SN substitute was not provided in the available data. Compliance verification should be confirmed with the supplier for applications requiring RoHS certification.

Q: What is the current rating for these connectors?

A: Both connectors are rated for 13 amperes continuous current, meeting the electrical requirements for standard aerospace and military circuit applications.

Q: Are there any temperature limitations for these connectors?

A: Both connectors operate across the temperature range of -65°C to 200°C, suitable for aerospace and military environments including high-altitude and thermal cycling applications.