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ACT96ME35SC Equivalent & Substitute Parts
Part Overview
The ACT96ME35SC is a 55-position circular connector plug with female sockets manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications and operates across a temperature range of -65°C to 200°C. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility for ongoing system support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ACT96ME35SC |
| Connector Type | Plug, Female Sockets |
| Number of Positions | 55 |
| Shell Size - Insert | 17-35 |
| Shell Size, MIL | E |
| Series | MIL-DTL-38999 Series III, ACT |
| Termination | Crimp |
| Fastening Type | Threaded |
| Orientation | C |
| Shell Material | Composite |
| Shell Finish | Nickel |
| Contact Finish - Mating | Gold |
| Contact Finish Thickness - Mating | 50.0µin (1.27µm) |
| Shielding | Shielded |
| Current Rating | 5A |
| Operating Temperature | -65°C ~ 200°C |
| Contact Material | Copper Alloy |
| Ingress Protection | Environment Resistant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| RoHS Status | RoHS non-compliant |
| ECCN | EAR99 |
| HTSUS | 8536.69.4020 |
Substitute Part Grouping Explanation
Substitution of the ACT96ME35SC is determined by strict adherence to MIL-DTL-38999 Series III specifications and mechanical compatibility parameters. The substitute part D38999/26WE35SC qualifies as an equivalent based on the following criteria:
Key Substitution Parameters:
- 55-position circular connector configuration
- Shell Size E (17-35 insert)
- Female socket termination with crimp contacts
- Threaded fastening mechanism
- Shielded design with environment-resistant ingress protection
- Gold-plated mating contacts with 50.0µin thickness
- Copper alloy contact material
- Operating temperature range -65°C to 200°C
- Current rating of 5A
- Moisture Sensitivity Level 1 (Unlimited)
- ECCN EAR99 classification
- HTSUS code 8536.69.4020
The D38999/26WE35SC maintains full electrical and mechanical interchangeability with the ACT96ME35SC within MIL-DTL-38999 Series III specifications. Both connectors share identical position count, shell sizing, contact configuration, and environmental ratings.
Parameter Comparison
| Parameter | ACT96ME35SC (TE Connectivity) | D38999/26WE35SC (Glenair) |
|---|---|---|
| Connector Type | Plug, Female Sockets | Plug, Female Sockets |
| Number of Positions | 55 | 55 |
| Shell Size - Insert | 17-35 | 17-35 |
| Shell Size, MIL | E | E |
| Termination | Crimp | Crimp |
| Fastening Type | Threaded | Threaded |
| Shielding | Shielded | Shielded |
| Contact Finish - Mating | Gold | Gold |
| Contact Material | Copper Alloy | Copper Alloy |
| Ingress Protection | Environment Resistant | Environment Resistant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4020 | 8536.69.4020 |
| Product Status | Discontinued at DiGi Electronics | Active |
Engineering Selection Recommendations
The D38999/26WE35SC manufactured by Glenair is the direct equivalent substitute for the discontinued ACT96ME35SC. Selection of this substitute is based on the following engineering factors:
Product Status: The ACT96ME35SC is discontinued at DiGi Electronics, while the D38999/26WE35SC maintains active product status with 698 pieces in stock, ensuring procurement availability for ongoing applications.
Compliance and Certifications: Both connectors share identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications, maintaining regulatory compliance for export and tariff purposes. The D38999/26WE35SC is REACH Unaffected, confirming compliance with European chemical regulations.
Electrical and Mechanical Compatibility: The substitute part maintains full parameter equivalence across all critical specifications including 55-position configuration, shell size E, crimp termination, threaded fastening, shielded design, and environmental resistance ratings. Both connectors operate across the identical temperature range of -65°C to 200°C with 5A current rating.
Inventory Availability: The D38999/26WE35SC is available in bulk packaging with 698 pieces in stock, providing immediate procurement capability compared to the discontinued status of the original part.
Frequently Asked Questions (FAQ)
Q: Can the D38999/26WE35SC be used as a direct replacement for the ACT96ME35SC?
A: Yes. The D38999/26WE35SC is a direct equivalent substitute. Both connectors conform to MIL-DTL-38999 Series III specifications and maintain identical electrical and mechanical parameters including 55-position configuration, shell size E, crimp termination, threaded fastening, and operating temperature range of -65°C to 200°C.
Q: What are the key parameters that determine substitution compatibility?
A: Substitution compatibility is determined by: connector type (plug with female sockets), position count (55), shell size (E, 17-35 insert), termination method (crimp), fastening type (threaded), contact material (copper alloy), contact finish (gold at 50.0µin thickness), shielding (shielded), current rating (5A), operating temperature range (-65°C to 200°C), and moisture sensitivity level (MSL 1).
Q: Are there any compliance differences between the two connectors?
A: Both connectors share identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications. The D38999/26WE35SC is REACH Unaffected. The ACT96ME35SC is RoHS non-compliant, and equivalent RoHS status information for the D38999/26WE35SC is not provided in the available data.
Q: What is the packaging difference between these connectors?
A: The ACT96ME35SC is available in standard packaging with 692 pieces in stock. The D38999/26WE35SC is supplied in bulk packaging with 698 pieces in stock.
Q: Why is the ACT96ME35SC discontinued?
A: The ACT96ME35SC is discontinued at DiGi Electronics. The D38999/26WE35SC maintains active product status and serves as the available equivalent for ongoing procurement and system support.
Q: Are the contact finish specifications identical?
A: Yes. Both connectors feature gold-plated mating contacts with a thickness of 50.0µin (1.27µm), ensuring equivalent electrical performance and environmental protection.
Q: Can these connectors be used in aerospace and military applications?
A: Yes. Both connectors are designed for aerospace and military applications and conform to MIL-DTL-38999 Series III specifications, which establish the performance and reliability requirements for these application categories.
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