ACT96MD35SA Equivalent & Substitute Parts

Part Overview

The ACT96MD35SA is a 37-position circular connector plug with female sockets manufactured by TE Connectivity Deutsch Connectors. This connector is qualified to MIL-DTL-38999 Series III specifications and features crimp termination with gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility for aerospace and military applications.

Substiute Parts

ACT96MD35SA

TE Connectivity Deutsch ConnectorsIn Stock: 866ACT96MD35SA Datasheet

Current PartRFQ

CTVS06RF-15-35SA

Amphenol Aerospace OperationsIn Stock: 930CTVS06RF-15-35SA Datasheet

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D38999/26FD35SA

GlenairIn Stock: 759D38999/26FD35SA Datasheet

SimilarRFQ

D38999/26FD35SA

GlenairIn Stock: 759D38999/26FD35SA Datasheet

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D38999/26WD35SA

Amphenol Aerospace OperationsIn Stock: 914D38999/26WD35SA Datasheet

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D38999/26WD35SA

Amphenol Aerospace OperationsIn Stock: 914D38999/26WD35SA Datasheet

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Key Parameters

Substitute Part Grouping Explanation

Substitution of the ACT96MD35SA is determined by strict equivalence across the following critical parameters:

Primary Substitution Criteria:

• Connector type (Plug, Female Sockets)
• Number of positions (37)
• Shell size designation (15-35, MIL Size D)
• Termination method (Crimp)
• Fastening type (Threaded)
• Orientation (A)
• Contact finish specification (Gold, 50.0µin minimum)
• Shielding requirement (Shielded)
• MIL-DTL-38999 Series III qualification

Secondary Compatibility Parameters:

• Moisture Sensitivity Level (MSL 1)
• Export control classification (EAR99)
• Tariff classification (HTSUS 8536.69.4020)

Substitute parts must satisfy all primary criteria to ensure mechanical and electrical interchangeability. Variations in shell material, color, or operating temperature range do not preclude substitution when all primary parameters align.

Parameter Comparison

Engineering Selection Recommendations

D38999/26WD35SA (Amphenol Aerospace Operations)

This substitute provides the highest degree of functional equivalence to the ACT96MD35SA. Both connectors share identical specifications across all primary substitution criteria: 37-position configuration, shell size 15-35 (MIL Size D), crimp termination, threaded fastening, gold-plated contacts at 50.0µin thickness, and shielded construction. The D38999/26WD35SA maintains active product status and is available in bulk packaging with 871 units in stock. The operating temperature range of -65°C to 175°C encompasses the majority of aerospace and military applications, with the exception of applications requiring the full -65°C to 200°C range of the original part. This connector is qualified to MIL-DTL-38999 Series III and carries identical export control and tariff classifications.

D38999/26FD35SA (Glenair)

This substitute meets all specified primary substitution criteria and maintains active product status. The connector is qualified to MIL-DTL-38999 Series III with identical shell size, position count, termination method, and contact specifications. Glenair's D38999/26FD35SA is available with 738 units in stock. Complete operating temperature and shell material specifications are not provided in the available data; verification of these parameters against application requirements is necessary prior to selection.

CTVS06RF-15-35SA (Amphenol Aerospace Operations)

This substitute shares the shell size designation (15-35) and is manufactured by Amphenol Aerospace Operations with active product status. However, critical specifications including number of positions, connector type detail, termination method, and contact finish are not provided in the available data. This part cannot be confirmed as a direct substitute without complete specification documentation.

Frequently Asked Questions (FAQ)

Q: Can the D38999/26WD35SA replace the ACT96MD35SA in all applications?

A: The D38999/26WD35SA is functionally equivalent across all primary substitution parameters. The operating temperature range differs (-65°C to 175°C versus -65°C to 200°C); applications requiring operation above 175°C require evaluation against specific system requirements.

Q: What is the significance of the shell material difference between the ACT96MD35SA (Composite) and D38999/26WD35SA (Aluminum)?

A: Shell material affects mechanical durability and environmental resistance. The aluminum shell with Olive Drab Cadmium finish of the D38999/26WD35SA provides enhanced mechanical protection suitable for aerospace and military environments. Both materials satisfy MIL-DTL-38999 Series III requirements.

Q: Are all substitute parts available in the same packaging format?

A: The ACT96MD35SA was packaged individually; substitute parts are available in bulk packaging. Procurement processes must accommodate bulk quantities or request repackaging through the supplier.

Q: Do the substitute parts maintain the same current rating?

A: The ACT96MD35SA specifies a 5A current rating. The D38999/26WD35SA does not provide a current rating specification in the available data. Current rating verification is required for applications with defined current requirements.

Q: What compliance differences exist between the substitute parts?

A: The D38999/26WD35SA carries REACH Affected status, whereas the ACT96MD35SA is REACH Unaffected. All parts maintain RoHS non-compliant status and EAR99 export classification. Applications subject to REACH regulations must account for this difference.

Q: Is the CTVS06RF-15-35SA a suitable substitute?

A: The CTVS06RF-15-35SA shares the shell size designation but lacks complete specification documentation for critical parameters including position count and contact finish. This part cannot be confirmed as equivalent without full technical specifications.