ACT96MD35PN Equivalent & Substitute Parts

Part Overview

The ACT96MD35PN is a 37-position circular connector plug with male pins, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, gold-plated mating contacts, and operation across -65°C to 200°C. The part is discontinued at DiGi Electronics, necessitating identification of functionally equivalent alternatives that maintain compatibility with existing system requirements.

Substiute Parts

ACT96MD35PN

TE Connectivity Deutsch ConnectorsIn Stock: 885ACT96MD35PN Datasheet

Current PartRFQ

CTVS06RF-15-35P

Amphenol Aerospace OperationsIn Stock: 1150CTVS06RF-15-35P Datasheet

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CTVS06RF-15-35P-506

Amphenol Aerospace OperationsIn Stock: 980CTVS06RF-15-35P-506 Datasheet

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D38999/26FD35PN

GlenairIn Stock: 763D38999/26FD35PN Datasheet

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D38999/26FD35PN

GlenairIn Stock: 763D38999/26FD35PN Datasheet

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D38999/26WD35PN

GlenairIn Stock: 1056D38999/26WD35PN Datasheet

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D38999/26WD35PNLC

Amphenol Aerospace OperationsIn Stock: 1264D38999/26WD35PNLC Datasheet

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Key Parameters

Substitute Part Grouping Explanation

Substitution of the ACT96MD35PN is determined by strict equivalence across the following parameters:

Critical Matching Parameters:

• Number of Positions: 37
• Shell Size - Insert: 15-35
• Shell Size, MIL: D
• Connector Type: Plug, Male Pins
• Mounting Type: Free Hanging (In-Line)
• Termination: Crimp
• Fastening Type: Threaded
• Orientation: N (Normal)
• Contact Finish - Mating: Gold
• Shielding: Shielded
• Contact Material: Copper Alloy
• Contact Finish Thickness - Mating: 50.0µin (1.27µm)
• Ingress Protection: Environment Resistant
• Operating Temperature Range: -65°C ~ 200°C (or compatible subset)

Substitute parts are grouped into two categories based on their construction and compliance status:

Category 1: Active Composite Shell Plugs – Parts maintaining composite shell construction with active product status and current compliance certifications.

Category 2: Active Metal Shell Housing – Parts featuring metal shell construction with self-locking coupling nuts, suitable for applications requiring enhanced mechanical durability.

Parameter Comparison

Engineering Selection Recommendations

CTVS06RF-15-35P-506 (Amphenol Aerospace Operations)

This substitute provides the highest degree of parameter alignment with the ACT96MD35PN. Both connectors feature composite shell construction, 37-position configuration, 15-35 shell size, crimp termination, threaded fastening, gold-plated mating contacts, copper alloy contact material, 50.0µin contact finish thickness, and identical operating temperature range (-65°C ~ 200°C). The CTVS06RF-15-35P-506 maintains active product status and achieves ROHS3 compliance, addressing regulatory requirements that the original part does not meet. The Tri-Start™ TV series designation indicates compatibility with MIL-DTL-38999 Series III specifications. Self-locking coupling nut features provide enhanced mechanical security.

D38999/26WD35PNLC (Amphenol Aerospace Operations)

This substitute is suitable for applications where enhanced mechanical durability is required. The part features aluminum shell construction with cadmium finish, maintaining the 37-position, 15-35 shell size, threaded fastening, and free-hanging in-line mounting configuration. Operating temperature range is -65°C ~ 175°C, which is compatible with the original part's lower temperature boundary but does not extend to the full 200°C upper limit. The self-locking coupling nut provides mechanical advantages in high-vibration environments. This part is designated as a plug housing and requires separate contact procurement.

D38999/26FD35PN and D38999/26WD35PN (Glenair)

These parts maintain active product status and are MIL-DTL-38999 Series III compliant. Detailed parameter specifications are limited in the provided data; however, both parts are available in substantial inventory quantities (730 and 1022 units respectively) and carry REACH Unaffected status, indicating suitability for regulated markets.

Frequently Asked Questions (FAQ)

Q: Can the CTVS06RF-15-35P-506 directly replace the ACT96MD35PN in existing assemblies?

A: The CTVS06RF-15-35P-506 matches all critical electrical and mechanical parameters of the ACT96MD35PN, including connector type, position count, shell size, termination method, contact finish, and operating temperature range. Direct substitution is supported by parameter equivalence. However, system-level validation is required to confirm compatibility with mating connectors and cable assemblies.

Q: What is the difference between the CTVS06RF-15-35P and CTVS06RF-15-35P-506?

A: The CTVS06RF-15-35P-506 is the fully specified variant with complete technical documentation, including MIL-DTL-38999 Series III Tri-Start™ TV series designation, self-locking coupling nut features, and ROHS3 compliance certification. The CTVS06RF-15-35P is listed with limited parameter data. The -506 designation indicates the complete assembly specification.

Q: Why does the D38999/26WD35PNLC have a lower maximum operating temperature (175°C vs. 200°C)?

A: The D38999/26WD35PNLC is a plug housing component with aluminum shell construction and cadmium finish. The 175°C upper temperature limit reflects the thermal characteristics of this specific material and finish combination. Applications requiring sustained operation at 200°C should utilize the CTVS06RF-15-35P-506 or ACT96MD35PN.

Q: Is the ACT96MD35PN still available for procurement?

A: The ACT96MD35PN is discontinued at DiGi Electronics. However, 783 units are reported in stock from the original inventory. Availability through alternative distribution channels should be verified. Active substitute parts (CTVS06RF-15-35P-506, D38999/26FD35PN, D38999/26WD35PN) are currently available with higher inventory levels.

Q: What compliance certifications differ between the ACT96MD35PN and its substitutes?

A: The ACT96MD35PN is RoHS non-compliant. The CTVS06RF-15-35P-506 achieves ROHS3 compliance, making it suitable for applications subject to RoHS regulations. The D38999/26WD35PNLC is RoHS non-compliant but carries REACH Affected status, indicating regulatory tracking requirements. The D38999/26FD35PN and D38999/26WD35PN carry REACH Unaffected status.

Q: Can the D38999/26WD35PNLC be used as a direct plug-and-play replacement?

A: The D38999/26WD35PNLC is a plug housing component and does not include contacts. This part requires separate procurement and installation of crimp contacts. It is not a direct plug-and-play replacement but rather a housing alternative for applications where metal shell construction and self-locking coupling nuts provide system advantages.

Q: What is the significance of the Tri-Start™ TV series designation?

A: The Tri-Start™ TV series designation indicates compliance with MIL-DTL-38999 Series III specifications and represents a specific connector design family from Amphenol Aerospace Operations. This designation confirms compatibility with military and aerospace standards applicable to the original ACT96MD35PN.

Q: Are there any packaging differences between the substitute parts?

A: The CTVS06RF-15-35P-506 is supplied in bulk packaging. The D38999/26FD35PN and D38999/26WD35PN are supplied in bulk packaging. The D38999/26WD35PNLC is supplied in bulk packaging. Packaging specifications should be confirmed with the supplier for specific procurement requirements.