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ACT96MD35PN Equivalent & Substitute Parts
Part Overview
The ACT96MD35PN is a 37-position circular connector plug manufactured by TE Connectivity Deutsch Connectors. This male pin connector features crimp termination, gold-plated mating contacts, and composite shell construction rated for aerospace and military applications. The connector operates across a temperature range of -65°C to 200°C and is classified as MIL-DTL-38999 Series III compliant. With 716 units in current inventory and active product status, this connector serves critical applications requiring shielded, threaded coupling in free-hanging configurations. Equivalent and substitute parts are identified to support procurement flexibility, supply chain continuity, and application-specific requirements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Plug, Male Pins |
| Number of Positions | 37 |
| Shell Size - Insert | 15-35 |
| Shell Size, MIL | D |
| Termination | Crimp |
| Fastening Type | Threaded |
| Mounting Type | Free Hanging (In-Line) |
| Contact Finish - Mating | Gold |
| Shielding | Shielded |
| Operating Temperature | -65°C ~ 200°C |
| Series | MIL-DTL-38999 Series III |
| Ingress Protection | Environment Resistant |
Substitute Part Grouping Explanation
Substitution eligibility for the ACT96MD35PN is determined by strict alignment with the following critical parameters: 37-position configuration, shell size 15-35 (MIL size D), male pin connector type, crimp termination, threaded fastening, free-hanging mounting, gold contact finish, shielded construction, and MIL-DTL-38999 Series III compliance. All identified substitute parts maintain these core electrical and mechanical specifications, ensuring functional interchangeability within the defined application envelope.
The substitute parts are grouped into two categories based on manufacturer and series designation:
Category 1: Amphenol Aerospace Operations (Tri-Start™ TV Series)
- CTVS06RF-15-35P-506: Full specification alignment with enhanced self-locking coupling nut feature and ROHS3 compliance
Category 2: Glenair (MIL-DTL-38999 Series III)
- D38999/26FD35PN: Standard MIL-DTL-38999 Series III configuration
- D38999/26WD35PN: Standard MIL-DTL-38999 Series III configuration
Category 3: Amphenol Aerospace Operations (Plug Housing)
- D38999/26WD35PNLC: Plug housing assembly for male pins, compatible with 37-position, 15-35 shell size configuration
Parameter Comparison
| Parameter | ACT96MD35PN (TE Connectivity) | CTVS06RF-15-35P-506 (Amphenol) | D38999/26FD35PN (Glenair) | D38999/26WD35PN (Glenair) | D38999/26WD35PNLC (Amphenol) |
|---|---|---|---|---|---|
| Connector Type | Plug, Male Pins | Plug, Male Pins | Plug, Male Pins | Plug, Male Pins | Plug Housing |
| Number of Positions | 37 | 37 | 37 | 37 | 37 |
| Shell Size - Insert | 15-35 | 15-35 | 15-35 | 15-35 | 15-35 |
| Shell Size, MIL | D | Not Specified | Not Specified | Not Specified | D |
| Termination | Crimp | Crimp | Crimp | Crimp | Crimp |
| Fastening Type | Threaded | Threaded | Threaded | Threaded | Threaded |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Contact Finish - Mating | Gold | Gold | Gold | Gold | Not Specified |
| Shielding | Shielded | Shielded | Shielded | Shielded | Shielded |
| Operating Temperature | -65°C ~ 200°C | -65°C ~ 200°C | Not Specified | Not Specified | -65°C ~ 175°C |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 Series III, Tri-Start™ TV | Not Specified | Not Specified | MIL-DTL-38999 Series III, Tri-Start™ TV |
| Ingress Protection | Environment Resistant | Environment Resistant | Environment Resistant | Environment Resistant | Environment Resistant |
| Primary Material | Composite | Composite | Not Specified | Not Specified | Metal |
| Shell Material | Composite | Composite | Not Specified | Not Specified | Aluminum |
| Contact Material | Copper Alloy | Copper Alloy | Not Specified | Not Specified | Not Specified |
| Inventory Status | 716 Pcs New Original | 894 Pcs New Original | 730 Pcs New Original | 1022 Pcs New Original | 1192 Pcs New Original |
| RoHS Status | RoHS Compliant | ROHS3 Compliant | Not Specified | Not Specified | RoHS non-compliant |
| Product Status | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
CTVS06RF-15-35P-506 (Amphenol Aerospace Operations)
This substitute provides full functional equivalence to the ACT96MD35PN with enhanced features including self-locking coupling nut and ROHS3 compliance. Operating temperature range matches the original specification (-65°C to 200°C). Contact finish thickness is specified at 50.0µin (1.27µm). This part is recommended for applications requiring updated RoHS compliance and self-locking fastening mechanisms. Inventory availability is 894 units.
D38999/26FD35PN (Glenair)
This part maintains MIL-DTL-38999 Series III compliance and 37-position, 15-35 shell size configuration. Moisture sensitivity level is rated at 1 (Unlimited). REACH status is unaffected. Inventory availability is 730 units. This substitute is suitable for applications where standard MIL-DTL-38999 Series III compliance is required without enhanced RoHS specifications.
D38999/26WD35PN (Glenair)
This part maintains MIL-DTL-38999 Series III compliance and 37-position, 15-35 shell size configuration. Moisture sensitivity level is rated at 1 (Unlimited). REACH status is unaffected. Inventory availability is 1022 units. This substitute is suitable for applications where standard MIL-DTL-38999 Series III compliance is required without enhanced RoHS specifications.
D38999/26WD35PNLC (Amphenol Aerospace Operations)
This part is a plug housing assembly for male pins with 37-position, 15-35 shell size configuration. Shell material is aluminum with cadmium finish and olive drab housing color. Operating temperature range is -65°C to 175°C, which is 25°C lower than the original specification. RoHS status is non-compliant, and REACH status is affected. Contacts are not included with this assembly. Inventory availability is 1192 units. This substitute is applicable only when a plug housing assembly is required and the reduced operating temperature range is acceptable.
Frequently Asked Questions (FAQ)
Q: Can CTVS06RF-15-35P-506 be used as a direct replacement for ACT96MD35PN?
A: Yes. Both connectors share identical core specifications: 37-position configuration, 15-35 shell size, male pin type, crimp termination, threaded fastening, free-hanging mounting, gold contact finish, and shielded construction. Operating temperature ranges are identical (-65°C to 200°C). The CTVS06RF-15-35P-506 includes additional self-locking coupling nut features and ROHS3 compliance.
Q: What is the difference between the Glenair D38999/26FD35PN and D38999/26WD35PN substitutes?
A: Both parts maintain MIL-DTL-38999 Series III compliance and identical electrical and mechanical specifications for the 37-position, 15-35 shell size configuration. Detailed specification differences between these two Glenair variants are not provided in the available data. Both are active products with comparable inventory levels (730 and 1022 units respectively).
Q: Why is D38999/26WD35PNLC listed as a substitute if it is a plug housing assembly?
A: D38999/26WD35PNLC is included as a substitute option for applications requiring a plug housing assembly compatible with 37-position, 15-35 shell size male pin connectors. This part is not a direct plug replacement but rather a housing component. Contacts are not included and must be sourced separately. The operating temperature range is reduced to -65°C to 175°C.
Q: Are all substitute parts RoHS compliant?
A: No. The ACT96MD35PN is RoHS Compliant. CTVS06RF-15-35P-506 is ROHS3 Compliant. D38999/26FD35PN and D38999/26WD35PN compliance status is not specified. D38999/26WD35PNLC is RoHS non-compliant. Application requirements for RoHS compliance must be verified before selection.
Q: What is the operating temperature limitation for D38999/26WD35PNLC?
A: D38999/26WD35PNLC operates across -65°C to 175°C, which is 25°C lower than the ACT96MD35PN specification of -65°C to 200°C. This substitute is suitable only for applications where the maximum operating temperature does not exceed 175°C.
Q: Are all substitute parts shielded?
A: Yes. All identified substitute parts maintain shielded construction consistent with the ACT96MD35PN specification.
Q: What is the contact finish thickness specification for CTVS06RF-15-35P-506?
A: Contact finish thickness for CTVS06RF-15-35P-506 is specified at 50.0µin (1.27µm) for the mating surface. This specification is not provided for the original ACT96MD35PN or other substitute parts.
Q: Which substitute part has the highest inventory availability?
A: D38999/26WD35PNLC has the highest inventory availability at 1192 units. However, this part is a plug housing assembly without included contacts and is not a direct plug replacement.
Q: Can substitute parts be mixed in the same application?
A: All substitute parts maintain the core 37-position, 15-35 shell size, male pin, crimp termination, and threaded fastening specifications. Mixing substitute parts within a single application is permissible from an electrical and mechanical compatibility standpoint, provided that application-specific requirements for RoHS compliance, operating temperature range, and housing material are satisfied for each connector location.
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