ACT96MD18PB-3025 Equivalent & Substitute Parts

Part Overview

The ACT96MD18PB-3025 is an 18-position circular connector plug with male pins, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, gold-plated mating contacts, and operation across -65°C to 200°C. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility while meeting current availability and compliance requirements.

Substiute Parts

ACT96MD18PB-3025

TE Connectivity Deutsch ConnectorsIn Stock: 1042ACT96MD18PB-3025 Datasheet

Current PartRFQ

CTVS06RF-15-18PB

Amphenol Aerospace OperationsIn Stock: 868CTVS06RF-15-18PB Datasheet

SimilarRFQ

CTVS06RF-15-18PB-LC

Amphenol Aerospace OperationsIn Stock: 885CTVS06RF-15-18PB-LC Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the ACT96MD18PB-3025 are identified based on strict equivalence across the following critical parameters:

Electrical Compatibility:

• 18-position connector configuration
• Gold-plated mating contacts
• Copper alloy contact material
• Shielded design
• Operating temperature range of -65°C to 200°C

Mechanical Compatibility:

• MIL-DTL-38999 Series III compliance
• Shell size 15-18 (insert)
• Crimp termination method
• Threaded fastening type
• Orientation B
• Free hanging (in-line) mounting
• Composite shell material
• Environment resistant ingress protection

Availability & Compliance:

• Active product status (preferred for new designs)
• RoHS compliance status
• Moisture sensitivity level 1 (unlimited)

Substitute parts must satisfy all electrical and mechanical parameters listed above. Parts are grouped by connector type: complete plug assemblies with integrated contacts versus plug housings requiring separate contact installation.

Parameter Comparison

Engineering Selection Recommendations

CTVS06RF-15-18PB Selection Criteria:

The CTVS06RF-15-18PB is a complete plug assembly with integrated male pins and contacts. This part maintains full electrical and mechanical compatibility with the ACT96MD18PB-3025 across all critical parameters. The CTVS06RF-15-18PB is currently active in production, providing superior long-term availability compared to the discontinued ACT96MD18PB-3025. The part achieves ROHS3 compliance, meeting modern regulatory requirements. Both parts operate identically across the -65°C to 200°C temperature range and support 18-position MIL-DTL-38999 Series III configurations with gold-plated contacts and crimp termination.

CTVS06RF-15-18PB-LC Selection Criteria:

The CTVS06RF-15-18PB-LC is a plug housing assembly without integrated contacts. This configuration is suitable for applications requiring separate contact installation or custom contact configurations. The housing maintains mechanical and environmental compatibility with the ACT96MD18PB-3025. This part is active in production and ROHS3 compliant. Selection of this variant requires procurement of compatible crimp contacts separately, as contacts are not included.

Compliance Consideration:

Both Amphenol Aerospace substitute parts achieve ROHS3 compliance, whereas the original ACT96MD18PB-3025 is RoHS non-compliant. For new designs or systems with RoHS compliance requirements, the Amphenol Aerospace alternatives satisfy regulatory mandates while maintaining functional equivalence.

Frequently Asked Questions (FAQ)

Q: Can CTVS06RF-15-18PB directly replace ACT96MD18PB-3025 in existing assemblies?

A: Yes. Both connectors are 18-position MIL-DTL-38999 Series III plugs with identical shell size (15-18), crimp termination, threaded fastening, and operating temperature range (-65°C to 200°C). Mechanical and electrical interfaces are equivalent.

Q: What is the difference between CTVS06RF-15-18PB and CTVS06RF-15-18PB-LC?

A: CTVS06RF-15-18PB is a complete plug assembly with integrated male pins and contacts. CTVS06RF-15-18PB-LC is a plug housing only; contacts must be procured and installed separately. Both housings are mechanically and electrically compatible with the ACT96MD18PB-3025.

Q: Are there current rating differences between the original and substitute parts?

A: The ACT96MD18PB-3025 specifies a 7.5A current rating. The CTVS06RF-15-18PB does not specify a current rating in the provided data. For applications with defined current requirements, verify the CTVS06RF-15-18PB current rating against system specifications.

Q: Does the shell finish difference (Nickel vs. Electroless Nickel) affect compatibility?

A: Both nickel and electroless nickel finishes provide corrosion resistance and environmental protection. The shell finish difference does not affect electrical or mechanical compatibility. Both finishes are suitable for aerospace and military applications.

Q: What is the significance of the Tri-Start™ TV series designation?

A: Tri-Start™ TV is the Amphenol Aerospace product line designation for MIL-DTL-38999 Series III connectors. This designation indicates the connector family and manufacturer series but does not affect compatibility with the ACT96 series from TE Connectivity Deutsch Connectors, as both comply with the same MIL-DTL-38999 Series III standard.

Q: Are the substitute parts suitable for aerospace and military applications?

A: Yes. Both CTVS06RF-15-18PB and CTVS06RF-15-18PB-LC are rated for aerospace and military applications. The CTVS06RF-15-18PB additionally supports aviation and marine applications.

Q: What is the moisture sensitivity level, and does it differ between parts?

A: All three parts have moisture sensitivity level 1 (unlimited), indicating no moisture sensitivity restrictions. Storage and handling requirements are identical across all parts.

Q: Why is RoHS compliance important for this substitution?

A: The ACT96MD18PB-3025 is RoHS non-compliant, while both Amphenol Aerospace substitutes are ROHS3 compliant. For new designs, systems subject to RoHS regulations, or procurement policies requiring RoHS compliance, the Amphenol Aerospace alternatives satisfy these requirements while maintaining full functional equivalence.