ACT96MD15SN-3025 Equivalent & Substitute Parts

Part Overview

The ACT96MD15SN-3025 is a 15-position circular connector plug with female sockets, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility within MIL-DTL-38999 Series III specifications.

Substiute Parts

ACT96MD15SN-3025
TE Connectivity Deutsch ConnectorsIn Stock: 1167ACT96MD15SN-3025 Datasheet
ACT96MD15SN-3025
Current Part
CTVS06RF-15-15JN
Amphenol Aerospace OperationsIn Stock: 1124CTVS06RF-15-15JN Datasheet
CTVS06RF-15-15JN
Similar
D38999/26FD15SN
GlenairIn Stock: 847D38999/26FD15SN Datasheet
D38999/26FD15SN
Similar
D38999/26FD15SN
GlenairIn Stock: 847D38999/26FD15SN Datasheet
D38999/26FD15SN
Similar

Key Parameters

Parameter Value
Manufacturer Part Number ACT96MD15SN-3025
Connector Type Plug, Female Sockets
Number of Positions 15
Shell Size - Insert 15-15
Series MIL-DTL-38999 Series III, ACT
Termination Crimp
Fastening Type Threaded
Mounting Type Free Hanging (In-Line)
Shell Material Composite
Shell Finish Nickel
Contact Finish - Mating Gold
Contact Material Copper Alloy
Shielding Shielded
Operating Temperature -65°C ~ 200°C
Current Rating (Amps) 7.5A, 13A
Ingress Protection Environment Resistant
Product Status Discontinued at DiGi Electronics

Substitute Part Grouping Explanation

Substitution of the ACT96MD15SN-3025 is determined by strict adherence to the following parameters:

Critical Matching Parameters:

  • Number of Positions: 15
  • Shell Size - Insert: 15-15
  • Connector Type: Plug, Female Sockets
  • Termination: Crimp
  • Fastening Type: Threaded
  • Mounting Type: Free Hanging (In-Line)
  • Shell Material: Composite
  • Contact Finish - Mating: Gold
  • Contact Material: Copper Alloy
  • Shielding: Shielded
  • Operating Temperature: -65°C ~ 200°C
  • Ingress Protection: Environment Resistant
  • Series Compliance: MIL-DTL-38999 Series III

Substitute parts must conform to MIL-DTL-38999 Series III specifications and maintain compatibility across all critical electrical and mechanical parameters. Variations in shell finish (Nickel versus Electroless Nickel), features (such as coupling nut design), and RoHS compliance status do not preclude substitution when all core functional parameters align.

Parameter Comparison

Parameter ACT96MD15SN-3025 (TE Connectivity) CTVS06RF-15-15JN (Amphenol) D38999/26FD15SN (Glenair)
Connector Type Plug, Female Sockets Plug, Female Sockets Circular Connector
Number of Positions 15 15 15
Shell Size - Insert 15-15 15-15 Not Specified
Series MIL-DTL-38999 Series III, ACT MIL-DTL-38999 Series III, Tri-Start™ TV Not Specified
Termination Crimp Crimp Not Specified
Fastening Type Threaded Threaded Not Specified
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line) Not Specified
Shell Material Composite Composite Not Specified
Contact Finish - Mating Gold Gold Not Specified
Contact Material Copper Alloy Copper Alloy Not Specified
Shielding Shielded Shielded Not Specified
Operating Temperature -65°C ~ 200°C -65°C ~ 200°C Not Specified
Ingress Protection Environment Resistant Environment Resistant Not Specified
Product Status Discontinued at DiGi Electronics Active Active
RoHS Status RoHS non-compliant ROHS3 Compliant Not Specified
Inventory Availability 1097 Pcs 1045 Pcs 740 Pcs

Engineering Selection Recommendations

CTVS06RF-15-15JN (Amphenol Aerospace Operations): This substitute provides full functional equivalence to the ACT96MD15SN-3025. Both connectors conform to MIL-DTL-38999 Series III specifications with identical 15-position, 15-15 shell size configurations. The CTVS06RF-15-15JN maintains all critical parameters including crimp termination, threaded fastening, composite shell construction, gold-plated mating contacts, and -65°C to 200°C operating temperature range. The Amphenol part is currently active in production with 1045 units in stock. The CTVS06RF-15-15JN features ROHS3 compliance, offering improved environmental regulatory alignment compared to the discontinued ACT96MD15SN-3025. The electroless nickel shell finish and self-locking coupling nut design represent functional enhancements without compromising interchangeability.

D38999/26FD15SN (Glenair): This part is listed as a documented substitute for the ACT96MD15SN-3025 in the original part specifications. The D38999/26FD15SN is currently active with 740 units in stock. Limited technical specification data is provided for this component; however, its designation as an explicit substitute indicates MIL-DTL-38999 Series III compliance and 15-position configuration compatibility. Selection of this part requires confirmation of all critical parameters against application requirements.

Frequently Asked Questions (FAQ)

Q: Can the CTVS06RF-15-15JN directly replace the ACT96MD15SN-3025 in existing assemblies?

A: The CTVS06RF-15-15JN is functionally equivalent across all critical parameters: 15-position configuration, 15-15 shell size, crimp termination, threaded fastening, composite shell, gold-plated contacts, copper alloy contact material, shielding, and -65°C to 200°C operating temperature. Direct substitution is supported by parameter alignment within MIL-DTL-38999 Series III specifications.

Q: What is the difference between the shell finishes on these connectors?

A: The ACT96MD15SN-3025 features a nickel shell finish, while the CTVS06RF-15-15JN uses electroless nickel plating. Both finishes provide corrosion resistance and environmental protection. Electroless nickel offers uniform coating thickness and enhanced durability in harsh environments.

Q: Does the ROHS3 compliance of the CTVS06RF-15-15JN affect compatibility?

A: ROHS3 compliance indicates adherence to current environmental regulations and does not affect electrical or mechanical compatibility. The CTVS06RF-15-15JN maintains all functional parameters required for substitution.

Q: Are there current rating differences between the substitute parts?

A: The ACT96MD15SN-3025 specifies current ratings of 7.5A and 13A. The CTVS06RF-15-15JN does not provide explicit current rating data in available specifications. Application-specific current requirements must be confirmed against manufacturer datasheets prior to final selection.

Q: What inventory considerations apply to these substitutes?

A: The ACT96MD15SN-3025 has 1097 units in stock despite discontinuation status. The CTVS06RF-15-15JN (Amphenol) has 1045 units available with active production status. The D38999/26FD15SN (Glenair) has 740 units in stock. Selection should account for long-term availability and supply chain requirements.

Q: How do the coupling nut features differ between these connectors?

A: The CTVS06RF-15-15JN includes a self-locking coupling nut feature, which provides enhanced vibration resistance and secure connection retention. The ACT96MD15SN-3025 specifications do not detail this feature. This enhancement does not preclude substitution and may provide operational benefits in aerospace and military applications.

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