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ACT96MD15SN-3025 Equivalent & Substitute Parts
Part Overview
The ACT96MD15SN-3025 is a 15-position circular connector plug with female sockets, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility within MIL-DTL-38999 Series III specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ACT96MD15SN-3025 |
| Connector Type | Plug, Female Sockets |
| Number of Positions | 15 |
| Shell Size - Insert | 15-15 |
| Series | MIL-DTL-38999 Series III, ACT |
| Termination | Crimp |
| Fastening Type | Threaded |
| Mounting Type | Free Hanging (In-Line) |
| Shell Material | Composite |
| Shell Finish | Nickel |
| Contact Finish - Mating | Gold |
| Contact Material | Copper Alloy |
| Shielding | Shielded |
| Operating Temperature | -65°C ~ 200°C |
| Current Rating (Amps) | 7.5A, 13A |
| Ingress Protection | Environment Resistant |
| Product Status | Discontinued at DiGi Electronics |
Substitute Part Grouping Explanation
Substitution of the ACT96MD15SN-3025 is determined by strict adherence to the following parameters:
Critical Matching Parameters:
- Number of Positions: 15
- Shell Size - Insert: 15-15
- Connector Type: Plug, Female Sockets
- Termination: Crimp
- Fastening Type: Threaded
- Mounting Type: Free Hanging (In-Line)
- Shell Material: Composite
- Contact Finish - Mating: Gold
- Contact Material: Copper Alloy
- Shielding: Shielded
- Operating Temperature: -65°C ~ 200°C
- Ingress Protection: Environment Resistant
- Series Compliance: MIL-DTL-38999 Series III
Substitute parts must conform to MIL-DTL-38999 Series III specifications and maintain compatibility across all critical electrical and mechanical parameters. Variations in shell finish (Nickel versus Electroless Nickel), features (such as coupling nut design), and RoHS compliance status do not preclude substitution when all core functional parameters align.
Parameter Comparison
| Parameter | ACT96MD15SN-3025 (TE Connectivity) | CTVS06RF-15-15JN (Amphenol) | D38999/26FD15SN (Glenair) |
|---|---|---|---|
| Connector Type | Plug, Female Sockets | Plug, Female Sockets | Circular Connector |
| Number of Positions | 15 | 15 | 15 |
| Shell Size - Insert | 15-15 | 15-15 | Not Specified |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 Series III, Tri-Start™ TV | Not Specified |
| Termination | Crimp | Crimp | Not Specified |
| Fastening Type | Threaded | Threaded | Not Specified |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Not Specified |
| Shell Material | Composite | Composite | Not Specified |
| Contact Finish - Mating | Gold | Gold | Not Specified |
| Contact Material | Copper Alloy | Copper Alloy | Not Specified |
| Shielding | Shielded | Shielded | Not Specified |
| Operating Temperature | -65°C ~ 200°C | -65°C ~ 200°C | Not Specified |
| Ingress Protection | Environment Resistant | Environment Resistant | Not Specified |
| Product Status | Discontinued at DiGi Electronics | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | Not Specified |
| Inventory Availability | 1097 Pcs | 1045 Pcs | 740 Pcs |
Engineering Selection Recommendations
CTVS06RF-15-15JN (Amphenol Aerospace Operations): This substitute provides full functional equivalence to the ACT96MD15SN-3025. Both connectors conform to MIL-DTL-38999 Series III specifications with identical 15-position, 15-15 shell size configurations. The CTVS06RF-15-15JN maintains all critical parameters including crimp termination, threaded fastening, composite shell construction, gold-plated mating contacts, and -65°C to 200°C operating temperature range. The Amphenol part is currently active in production with 1045 units in stock. The CTVS06RF-15-15JN features ROHS3 compliance, offering improved environmental regulatory alignment compared to the discontinued ACT96MD15SN-3025. The electroless nickel shell finish and self-locking coupling nut design represent functional enhancements without compromising interchangeability.
D38999/26FD15SN (Glenair): This part is listed as a documented substitute for the ACT96MD15SN-3025 in the original part specifications. The D38999/26FD15SN is currently active with 740 units in stock. Limited technical specification data is provided for this component; however, its designation as an explicit substitute indicates MIL-DTL-38999 Series III compliance and 15-position configuration compatibility. Selection of this part requires confirmation of all critical parameters against application requirements.
Frequently Asked Questions (FAQ)
Q: Can the CTVS06RF-15-15JN directly replace the ACT96MD15SN-3025 in existing assemblies?
A: The CTVS06RF-15-15JN is functionally equivalent across all critical parameters: 15-position configuration, 15-15 shell size, crimp termination, threaded fastening, composite shell, gold-plated contacts, copper alloy contact material, shielding, and -65°C to 200°C operating temperature. Direct substitution is supported by parameter alignment within MIL-DTL-38999 Series III specifications.
Q: What is the difference between the shell finishes on these connectors?
A: The ACT96MD15SN-3025 features a nickel shell finish, while the CTVS06RF-15-15JN uses electroless nickel plating. Both finishes provide corrosion resistance and environmental protection. Electroless nickel offers uniform coating thickness and enhanced durability in harsh environments.
Q: Does the ROHS3 compliance of the CTVS06RF-15-15JN affect compatibility?
A: ROHS3 compliance indicates adherence to current environmental regulations and does not affect electrical or mechanical compatibility. The CTVS06RF-15-15JN maintains all functional parameters required for substitution.
Q: Are there current rating differences between the substitute parts?
A: The ACT96MD15SN-3025 specifies current ratings of 7.5A and 13A. The CTVS06RF-15-15JN does not provide explicit current rating data in available specifications. Application-specific current requirements must be confirmed against manufacturer datasheets prior to final selection.
Q: What inventory considerations apply to these substitutes?
A: The ACT96MD15SN-3025 has 1097 units in stock despite discontinuation status. The CTVS06RF-15-15JN (Amphenol) has 1045 units available with active production status. The D38999/26FD15SN (Glenair) has 740 units in stock. Selection should account for long-term availability and supply chain requirements.
Q: How do the coupling nut features differ between these connectors?
A: The CTVS06RF-15-15JN includes a self-locking coupling nut feature, which provides enhanced vibration resistance and secure connection retention. The ACT96MD15SN-3025 specifications do not detail this feature. This enhancement does not preclude substitution and may provide operational benefits in aerospace and military applications.
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