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ACT96MD15SN Equivalent & Substitute Parts
Part Overview
The ACT96MD15SN is a 15-position circular connector plug with female sockets manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications and conforms to MIL-DTL-38999 Series III specifications. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility while meeting the same performance standards.
Substiute Parts
Key Parameters
| Parameter | ACT96MD15SN |
|---|---|
| Connector Type | Plug, Female Sockets |
| Number of Positions | 15 |
| Shell Size - Insert | 15-15 |
| Shell Size, MIL | D |
| Termination | Crimp |
| Fastening Type | Threaded |
| Mounting Type | Free Hanging (In-Line) |
| Orientation | N (Normal) |
| Shell Material | Composite |
| Shell Finish | Nickel |
| Contact Finish - Mating | Gold |
| Contact Material | Copper Alloy |
| Shielding | Shielded |
| Current Rating (Amps) | 7.5A, 13A |
| Operating Temperature | -65°C ~ 200°C |
| Ingress Protection | Environment Resistant |
| Applications | Aerospace, Military |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitute parts for the ACT96MD15SN are identified based on strict alignment with the following critical parameters:
Mandatory Matching Parameters:
- Connector Type: Plug, Female Sockets
- Number of Positions: 15
- Shell Size - Insert: 15-15
- Termination: Crimp
- Fastening Type: Threaded
- Mounting Type: Free Hanging (In-Line)
- Orientation: N (Normal)
- Shell Material: Composite
- Contact Finish - Mating: Gold
- Contact Material: Copper Alloy
- Shielding: Shielded
- Operating Temperature: -65°C ~ 200°C
- Ingress Protection: Environment Resistant
- MSL: 1 (Unlimited)
Series Compliance: Substitute parts must conform to MIL-DTL-38999 Series III specifications or equivalent military-grade circular connector standards.
The identified substitutes meet these criteria while offering active product status and improved compliance certifications.
Parameter Comparison
| Parameter | ACT96MD15SN (TE Connectivity) | CTVS06RF-15-15JN (Amphenol) | D38999/26FD15SN (Glenair) |
|---|---|---|---|
| Connector Type | Plug, Female Sockets | Plug, Female Sockets | Circular Connector Plug |
| Number of Positions | 15 | 15 | 15 |
| Shell Size - Insert | 15-15 | 15-15 | Not specified |
| Termination | Crimp | Crimp | Not specified |
| Fastening Type | Threaded | Threaded | Not specified |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Not specified |
| Orientation | N (Normal) | N (Normal) | Not specified |
| Shell Material | Composite | Composite | Not specified |
| Shell Finish | Nickel | Electroless Nickel | Not specified |
| Contact Finish - Mating | Gold | Gold | Not specified |
| Contact Material | Copper Alloy | Copper Alloy | Not specified |
| Shielding | Shielded | Shielded | Not specified |
| Operating Temperature | -65°C ~ 200°C | -65°C ~ 200°C | Not specified |
| Ingress Protection | Environment Resistant | Environment Resistant | Not specified |
| MSL | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Discontinued at DiGi Electronics | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | Not specified |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 Series III, Tri-Start™ TV | MIL-DTL-38999 Series III |
| Inventory Status | 972 Pcs New Original In Stock | 1045 Pcs New Original In Stock | 740 Pcs New Original In Stock |
Engineering Selection Recommendations
CTVS06RF-15-15JN (Amphenol Aerospace Operations) is the primary substitute for the ACT96MD15SN. This connector maintains full parameter alignment across all critical specifications including 15-position configuration, crimp termination, threaded fastening, and operating temperature range of -65°C to 200°C. The CTVS06RF-15-15JN offers active product status and ROHS3 compliance, providing improved regulatory positioning compared to the discontinued ACT96MD15SN. The Amphenol connector features electroless nickel shell finish and self-locking coupling nut design, with gold-plated mating contacts and copper alloy contact material. Inventory availability is confirmed at 1045 pieces.
D38999/26FD15SN (Glenair) is listed as an alternative substitute. This connector is actively produced and maintains MIL-DTL-38999 Series III compliance. However, detailed parameter specifications are limited in the provided data. This part is available in bulk packaging with 740 pieces in stock.
Both substitutes are classified under ECCN EAR99 and HTSUS 8536.69.4020, matching the regulatory classification of the original part.
Frequently Asked Questions (FAQ)
Q: Can the CTVS06RF-15-15JN directly replace the ACT96MD15SN in existing assemblies?
A: The CTVS06RF-15-15JN meets all critical electrical and mechanical parameters specified for the ACT96MD15SN, including connector type, position count, shell size, termination method, fastening type, and operating temperature range. Both connectors conform to MIL-DTL-38999 Series III specifications and feature identical shielding, contact materials, and ingress protection ratings. Direct substitution is supported by parameter alignment.
Q: What is the difference between the shell finishes on these connectors?
A: The ACT96MD15SN features a nickel shell finish, while the CTVS06RF-15-15JN uses electroless nickel finish. Both finishes provide corrosion resistance and environmental protection suitable for aerospace and military applications. Electroless nickel offers uniform coating thickness and enhanced durability in harsh environments.
Q: How do the contact finish thicknesses compare?
A: The ACT96MD15SN specifies 50.0µin (1.27µm) gold plating thickness on mating contacts, while the CTVS06RF-15-15JN specifies 100.0µin (2.54µm). The thicker gold plating on the Amphenol connector provides enhanced wear resistance and extended contact life in high-cycle mating applications.
Q: What is the significance of the self-locking coupling nut feature on the CTVS06RF-15-15JN?
A: The self-locking coupling nut prevents unintended disconnection due to vibration or mechanical shock, a critical requirement in aerospace and military environments. This feature enhances connector reliability without requiring additional fastening hardware.
Q: Are there current rating differences between the substitutes?
A: The ACT96MD15SN specifies current ratings of 7.5A and 13A. The CTVS06RF-15-15JN does not provide explicit current rating data in the available specifications. For applications requiring specific current capacity verification, contact the manufacturer directly.
Q: What is the RoHS compliance status of these connectors?
A: The ACT96MD15SN is RoHS non-compliant. The CTVS06RF-15-15JN is ROHS3 compliant, meeting current European Union Restriction of Hazardous Substances regulations. The D38999/26FD15SN RoHS status is not specified in the provided data.
Q: Are these connectors suitable for the same applications?
A: Both the ACT96MD15SN and CTVS06RF-15-15JN are rated for aerospace and military applications. The Amphenol connector additionally lists aviation and marine applications. All three connectors are environment-resistant and rated for operating temperatures from -65°C to 200°C, supporting deployment in demanding aerospace and defense systems.
Q: What packaging options are available?
A: The ACT96MD15SN and CTVS06RF-15-15JN are supplied as new original stock without specified packaging restrictions. The D38999/26FD15SN is available in bulk packaging format.
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