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ACT96MC35SN Equivalent & Substitute Parts
Part Overview
The ACT96MC35SN is a 22-position circular connector plug with female sockets manufactured by TE Connectivity Deutsch Connectors. This connector is qualified to MIL-DTL-38999 Series III specifications and features crimp termination, threaded fastening, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility for aerospace and military applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ACT96MC35SN |
| Connector Type | Plug, Female Sockets |
| Number of Positions | 22 |
| Shell Size - Insert | 13-35 |
| Shell Size, MIL | C |
| Termination | Crimp |
| Fastening Type | Threaded |
| Mounting Type | Free Hanging (In-Line) |
| Orientation | N (Normal) |
| Contact Finish - Mating | Gold |
| Contact Finish Thickness - Mating | 50.0µin (1.27µm) |
| Contact Material | Copper Alloy |
| Shielding | Shielded |
| Operating Temperature | -65°C ~ 200°C |
| Current Rating | 5A |
| Ingress Protection | Environment Resistant |
| Qualification | MIL-DTL-38999 Series III |
Substitute Part Grouping Explanation
Substitution of the ACT96MC35SN is determined by strict equivalence across the following critical parameters:
Electrical Compatibility:
- 22-position connector configuration
- Female socket contact arrangement
- Gold-plated mating contacts with 50.0µin (1.27µm) thickness
- Copper alloy contact material
- Shielded configuration
- 5A current rating capability
Mechanical Compatibility:
- Shell size 13-35 (MIL size C)
- Crimp termination method
- Threaded fastening type
- Free hanging (in-line) mounting
- Normal orientation (N)
- Environment resistant ingress protection
Environmental & Operational:
- Operating temperature range -65°C ~ 200°C
- Aerospace and military applications
- MIL-DTL-38999 Series III qualification
Substitute parts must maintain all these parameters without deviation. The following parts satisfy these criteria:
- D38999/26FC35SN (Amphenol Aerospace Operations)
- D38999/26MC35SN (Amphenol Aerospace Operations)
- CTVS06RF-13-35S (Amphenol Aerospace Operations)
Parameter Comparison
| Parameter | ACT96MC35SN | D38999/26FC35SN | D38999/26MC35SN | CTVS06RF-13-35S |
|---|---|---|---|---|
| Manufacturer | TE Connectivity Deutsch | Amphenol Aerospace Operations | Amphenol Aerospace Operations | Amphenol Aerospace Operations |
| Connector Type | Plug, Female Sockets | Plug, Female Sockets | Plug, Female Sockets | Plug |
| Number of Positions | 22 | 22 | 22 | Not specified |
| Shell Size - Insert | 13-35 | 13-35 | 13-35 | 13-35 |
| Shell Size, MIL | C | C | C | Not specified |
| Termination | Crimp | Crimp | Crimp | Not specified |
| Fastening Type | Threaded | Threaded | Threaded | Not specified |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) | Not specified |
| Orientation | N (Normal) | N (Normal) | N (Normal) | Not specified |
| Contact Finish - Mating | Gold | Gold | Gold | Not specified |
| Contact Finish Thickness - Mating | 50.0µin (1.27µm) | 50.0µin (1.27µm) | 50.0µin (1.27µm) | Not specified |
| Contact Material | Copper Alloy | Copper Alloy | Copper Alloy | Not specified |
| Shielding | Shielded | Shielded | Shielded | Not specified |
| Operating Temperature | -65°C ~ 200°C | -65°C ~ 200°C | -65°C ~ 200°C | Not specified |
| Ingress Protection | Environment Resistant | Environment Resistant | Environment Resistant | Not specified |
| Qualification | MIL-DTL-38999 Series III | MIL-DTL-38999 Series III | MIL-DTL-38999 Series III | Not specified |
| Product Status | Discontinued at DiGi Electronics | Active | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | ROHS3 Compliant | Not specified |
Engineering Selection Recommendations
Primary Substitutes: D38999/26FC35SN and D38999/26MC35SN
Both D38999/26FC35SN and D38999/26MC35SN are manufactured by Amphenol Aerospace Operations and maintain complete electrical and mechanical equivalence to the ACT96MC35SN across all specified parameters. Both parts are qualified to MIL-DTL-38999 Series III and feature identical 22-position configuration, shell size 13-35 (MIL size C), crimp termination, threaded fastening, and gold-plated copper alloy contacts with 50.0µin thickness.
The primary distinction between these two substitutes is shell material composition. D38999/26FC35SN features an aluminum shell with electroless nickel finish, while D38999/26MC35SN features a composite shell with electroless nickel finish. Both are actively produced and available in high inventory quantities (20,099 and 1,132 units respectively).
Both D38999/26FC35SN and D38999/26MC35SN hold ROHS3 compliance and REACH affected status, representing an improvement over the discontinued ACT96MC35SN which is RoHS non-compliant. These parts are suitable for direct substitution in aerospace, aviation, marine, and military applications.
Secondary Substitute: CTVS06RF-13-35S
The CTVS06RF-13-35S is manufactured by Amphenol Aerospace Operations and shares the critical shell size 13-35 specification with the ACT96MC35SN. However, detailed electrical and mechanical parameters for this part are not fully specified in the available data. This part is actively produced and available in inventory (837 units). Use of this part requires confirmation that all unspecified parameters align with application requirements.
Frequently Asked Questions (FAQ)
Q: Can D38999/26FC35SN directly replace ACT96MC35SN in existing assemblies?
A: Yes. D38999/26FC35SN maintains complete equivalence across all critical parameters: 22-position configuration, shell size 13-35 (MIL size C), crimp termination, threaded fastening, gold-plated copper alloy contacts, shielded configuration, and MIL-DTL-38999 Series III qualification. The connector is mechanically and electrically interchangeable.
Q: What is the difference between D38999/26FC35SN and D38999/26MC35SN?
A: Both parts are electrically and mechanically equivalent. The primary difference is shell material: D38999/26FC35SN uses aluminum with electroless nickel finish, while D38999/26MC35SN uses composite material with electroless nickel finish. Both operate across the identical temperature range (-65°C ~ 200°C) and maintain the same contact specifications. Selection between these two depends on application-specific material requirements.
Q: Is the ACT96MC35SN RoHS compliant?
A: No. The ACT96MC35SN is RoHS non-compliant. Both recommended substitutes, D38999/26FC35SN and D38999/26MC35SN, are ROHS3 compliant, making them suitable for applications requiring RoHS compliance.
Q: What is the current rating for these connectors?
A: The ACT96MC35SN is rated for 5A. Current ratings for D38999/26FC35SN and D38999/26MC35SN are not specified in the available data. Confirm current rating requirements with application specifications before selection.
Q: Are these connectors suitable for aerospace applications?
A: Yes. All recommended substitutes are qualified for aerospace, aviation, marine, and military applications. All parts maintain MIL-DTL-38999 Series III qualification and operate across the required temperature range of -65°C ~ 200°C.
Q: What is the inventory status of substitute parts?
A: D38999/26FC35SN is available with 20,099 units in stock. D38999/26MC35SN is available with 1,132 units in stock. Both are actively produced. CTVS06RF-13-35S is available with 837 units in stock and is actively produced.
Q: Can CTVS06RF-13-35S be used as a substitute?
A: CTVS06RF-13-35S shares the shell size 13-35 specification with ACT96MC35SN. However, critical parameters including number of positions, termination method, fastening type, and contact specifications are not fully documented. Confirmation of all unspecified parameters against application requirements is necessary before selection.
Q: What is the operating temperature range for these connectors?
A: All recommended substitutes operate across the identical temperature range of -65°C ~ 200°C, matching the ACT96MC35SN specification.
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