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ACT94MD35SA Equivalent & Substitute Parts
Part Overview
The ACT94MD35SA is a 37-position circular connector receptacle manufactured by TE Connectivity Deutsch Connectors, designed for aerospace and military applications. This component features female sockets with crimp termination, panel mount configuration, and operates across a temperature range of -65°C to 200°C. The part is discontinued at DiGi Electronics, necessitating identification of equivalent alternatives that maintain functional compatibility while meeting application requirements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Receptacle, Female Sockets |
| Number of Positions | 37 |
| Shell Size - Insert | 15-35 |
| Shell Size, MIL | D |
| Mounting Type | Panel Mount |
| Mounting Feature | Bulkhead - Front Side Nut |
| Termination | Crimp |
| Fastening Type | Threaded |
| Orientation | A |
| Shielding | Shielded |
| Current Rating | 5A |
| Operating Temperature | -65°C ~ 200°C |
| Contact Finish - Mating | Gold |
| Series | MIL-DTL-38999 Series III |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the ACT94MD35SA is determined by strict alignment of the following critical parameters:
Mandatory Matching Parameters:
- Number of Positions: 37
- Shell Size - Insert: 15-35
- Connector Type: Receptacle configuration for female sockets
- Mounting Type: Panel Mount with Bulkhead - Front Side Nut
- Fastening Type: Threaded
- Orientation: A
- Shielding: Shielded
- Series: MIL-DTL-38999 Series III compliance
- Termination Method: Crimp
Functional Compatibility Parameters:
- Operating Temperature Range: Substitute must support minimum -65°C to 175°C (ACT94MD35SA operates to 200°C)
- Contact Finish: Gold mating surface for signal integrity
- Ingress Protection: Environment Resistant classification
The CTV07RW-15-35BA from Amphenol Aerospace Operations qualifies as a substitute based on these parameters. This part maintains the 37-position configuration, identical shell size specifications, panel mount architecture, and MIL-DTL-38999 Series III compliance. The substitute operates within a reduced upper temperature limit of 175°C compared to the original 200°C specification.
Parameter Comparison
| Parameter | ACT94MD35SA (TE Connectivity) | CTV07RW-15-35BA (Amphenol Aerospace) | Compatibility Status |
|---|---|---|---|
| Number of Positions | 37 | 37 | Match |
| Shell Size - Insert | 15-35 | 15-35 | Match |
| Connector Type | Receptacle, Female Sockets | Receptacle Housing for Female Sockets | Match |
| Mounting Type | Panel Mount | Panel Mount | Match |
| Mounting Feature | Bulkhead - Front Side Nut | Bulkhead - Front Side Nut | Match |
| Fastening Type | Threaded | Threaded | Match |
| Orientation | A | A | Match |
| Shielding | Shielded | Shielded | Match |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 Series III, Tri-Start™ TV | Match |
| Termination | Crimp | Crimp | Match |
| Operating Temperature | -65°C ~ 200°C | -65°C ~ 175°C | Partial - Reduced Upper Limit |
| Contact Finish - Mating | Gold | Not specified in substitute data | Unconfirmed |
| Ingress Protection | Environment Resistant | Environment Resistant | Match |
| RoHS Status | RoHS non-compliant | RoHS non-compliant | Match |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Match |
Engineering Selection Recommendations
Primary Substitute: CTV07RW-15-35BA
The CTV07RW-15-35BA is the qualified substitute for the discontinued ACT94MD35SA. Both components are MIL-DTL-38999 Series III compliant circular connectors with identical mechanical and electrical interface specifications. The substitute maintains all critical parameters including 37-position configuration, shell size 15-35, panel mount bulkhead architecture, and threaded fastening.
Operational Consideration:
The CTV07RW-15-35BA operates to a maximum temperature of 175°C, compared to the ACT94MD35SA specification of 200°C. Applications requiring sustained operation above 175°C require thermal performance validation against the substitute part's published derating curves.
Compliance Status:
Both the original and substitute parts are RoHS non-compliant and carry MSL Level 1 (Unlimited) moisture sensitivity classification, indicating equivalent handling and storage requirements for aerospace and military applications.
Product Availability:
The CTV07RW-15-35BA maintains active product status with 960 units in stock, providing supply continuity for the discontinued ACT94MD35SA.
Frequently Asked Questions (FAQ)
Q: Can the CTV07RW-15-35BA directly replace the ACT94MD35SA in existing designs?
A: The CTV07RW-15-35BA is mechanically and electrically compatible with the ACT94MD35SA for panel mount applications. Both connectors share identical 37-position configuration, shell size 15-35, and MIL-DTL-38999 Series III compliance. The primary design consideration is the reduced maximum operating temperature of 175°C versus 200°C on the original part. Applications operating within the 175°C limit require no design modification.
Q: What is the difference between the ACT94MD35SA and CTV07RW-15-35BA connector housings?
A: Both connectors are receptacle housings designed for female socket termination. The ACT94MD35SA is manufactured by TE Connectivity Deutsch Connectors as part of the ACT series, while the CTV07RW-15-35BA is manufactured by Amphenol Aerospace Operations as part of the Tri-Start™ TV series. Both maintain identical mechanical interfaces and MIL-DTL-38999 Series III specifications.
Q: Are contacts included with the CTV07RW-15-35BA substitute?
A: The CTV07RW-15-35BA is supplied as a receptacle housing without contacts. Contacts must be procured separately and crimped according to MIL-DTL-38999 Series III specifications. The original ACT94MD35SA specification does not indicate whether contacts are included in the standard package.
Q: What is the shell finish difference between these two connectors?
A: The ACT94MD35SA features a nickel shell finish, while the CTV07RW-15-35BA features a cadmium shell finish. Both finishes provide corrosion resistance suitable for aerospace and military environments. The cadmium finish on the substitute part is consistent with MIL-DTL-38999 Series III specifications.
Q: Are both connectors suitable for the same aerospace and military applications?
A: Both connectors are specified for aerospace and military applications and comply with MIL-DTL-38999 Series III standards. The CTV07RW-15-35BA is qualified as a direct substitute for the ACT94MD35SA in these application categories, subject to the operating temperature limitation noted above.
Q: What is the contact size specification for the CTV07RW-15-35BA?
A: The CTV07RW-15-35BA is specified with 22D contact size, consistent with MIL-DTL-38999 Series III 37-position connector standards.
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