ACT90WJ61SN Equivalent & Substitute Parts

Part Overview

The ACT90WJ61SN is a 61-position circular connector receptacle manufactured by TE Connectivity Deutsch Connectors, designed for aerospace and military applications. This connector features female sockets with crimp termination, panel mount configuration with flange, and operates across a temperature range of -65°C to 175°C. The part is discontinued at DiGi Electronics, necessitating identification of functionally equivalent alternatives that maintain compatibility with existing system requirements.

Substiute Parts

ACT90WJ61SN
TE Connectivity Deutsch ConnectorsIn Stock: 851ACT90WJ61SN Datasheet
ACT90WJ61SN
Current Part
CTVP00RW-25-61JN
Amphenol Aerospace OperationsIn Stock: 828CTVP00RW-25-61JN Datasheet
CTVP00RW-25-61JN
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Key Parameters

Parameter Value
Connector Type Receptacle, Female Sockets
Number of Positions 61
Shell Size - Insert 25-61
Mounting Type Panel Mount
Mounting Feature Flange
Termination Crimp
Fastening Type Threaded
Orientation N (Normal)
Shell Material Composite
Shell Finish Olive Drab Cadmium
Contact Finish - Mating Gold
Shielding Shielded
Operating Temperature -65°C ~ 175°C
Contact Material Copper Alloy
Insert Material Thermoplastic
Series MIL-DTL-38999 Series III

Substitute Part Grouping Explanation

Substitution of the ACT90WJ61SN is determined by strict equivalence across the following critical parameters:

Mandatory Matching Parameters:

  • Connector type: Receptacle with female sockets
  • Position count: 61 positions
  • Shell size insert designation: 25-61
  • Mounting configuration: Panel mount with flange
  • Termination method: Crimp
  • Fastening mechanism: Threaded
  • Orientation: Normal (N)
  • Shell material: Composite
  • Shell finish: Olive Drab Cadmium
  • Contact finish: Gold plating on mating surfaces
  • Shielding: Shielded configuration
  • Operating temperature range: -65°C to 175°C
  • Contact material: Copper alloy
  • Insert material: Thermoplastic
  • Series compliance: MIL-DTL-38999 Series III

The substitute part CTVP00RW-25-61JN meets all mandatory matching parameters and is classified as an equivalent alternative.

Parameter Comparison

Parameter ACT90WJ61SN (TE Connectivity) CTVP00RW-25-61JN (Amphenol)
Connector Type Receptacle, Female Sockets Receptacle, Female Sockets
Number of Positions 61 61
Shell Size - Insert 25-61 25-61
Mounting Type Panel Mount Panel Mount
Mounting Feature Flange Flange
Termination Crimp Crimp
Fastening Type Threaded Threaded
Orientation N (Normal) N (Normal)
Shell Material Composite Composite
Shell Finish Olive Drab Cadmium Olive Drab Cadmium
Contact Finish - Mating Gold Gold
Shielding Shielded Shielded
Operating Temperature -65°C ~ 175°C -65°C ~ 175°C
Contact Material Copper Alloy Copper Alloy
Contact Finish Thickness - Mating 50.0µin (1.27µm) 100.0µin (2.54µm)
Insert Material Thermoplastic Thermoplastic
Series MIL-DTL-38999 Series III, ACT MIL-DTL-38999 Series III, Tri-Start™ TV
Product Status Discontinued at DiGi Electronics Active
RoHS Status RoHS non-compliant RoHS non-compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)
ECCN EAR99 EAR99
HTSUS 8536.69.4020 8536.69.4020

Engineering Selection Recommendations

ACT90WJ61SN Status: This part is discontinued at DiGi Electronics. Current inventory of 810 pieces is available through existing stock channels, but long-term procurement is not guaranteed.

CTVP00RW-25-61JN Status: This part is active in production through Amphenol Aerospace Operations with 761 pieces currently in stock. The substitute maintains full compliance with MIL-DTL-38999 Series III specifications and shares identical electrical and mechanical characteristics with the original part.

Compliance Considerations: Both parts are RoHS non-compliant and carry identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications, indicating equivalent regulatory treatment for export and procurement purposes.

Contact Finish Thickness Difference: The CTVP00RW-25-61JN features a gold contact finish thickness of 100.0µin (2.54µm) compared to the ACT90WJ61SN at 50.0µin (1.27µm). This increased thickness provides enhanced durability and contact reliability without affecting electrical performance or mechanical compatibility.

Application Scope: The CTVP00RW-25-61JN extends application coverage to aviation and marine environments in addition to military applications, maintaining full compatibility with aerospace and military system requirements.

Frequently Asked Questions (FAQ)

Q: Can CTVP00RW-25-61JN be used as a direct replacement for ACT90WJ61SN?

A: Yes. Both connectors are 61-position receptacles with female sockets, identical shell sizes (25-61), matching mounting configurations (panel mount with flange), and equivalent operating specifications across the -65°C to 175°C temperature range. Both comply with MIL-DTL-38999 Series III standards.

Q: What is the difference in contact finish thickness between these parts?

A: The ACT90WJ61SN has a gold contact finish of 50.0µin (1.27µm), while the CTVP00RW-25-61JN has 100.0µin (2.54µm). The thicker plating on the substitute part enhances contact durability and mating cycle performance without affecting electrical or mechanical compatibility.

Q: Are there any differences in current rating between these connectors?

A: The ACT90WJ61SN is rated at 7.5A. The current rating for CTVP00RW-25-61JN is not specified in the provided data. Verify current rating requirements against system specifications before selection.

Q: Do both parts have the same environmental protection?

A: Yes. Both connectors are environment resistant with shielded configurations, identical shell finishes (Olive Drab Cadmium), and MSL rating of 1 (Unlimited), providing equivalent environmental protection for aerospace and military applications.

Q: What is the packaging difference?

A: The ACT90WJ61SN is supplied in standard packaging, while the CTVP00RW-25-61JN is supplied in bulk packaging. Confirm packaging requirements with procurement specifications.

Q: Are both parts compliant with the same regulatory standards?

A: Yes. Both parts carry identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications and are RoHS non-compliant, indicating equivalent regulatory treatment for export control and tariff purposes.

Q: What is the product availability status?

A: The ACT90WJ61SN is discontinued at DiGi Electronics with limited existing stock (810 pieces). The CTVP00RW-25-61JN is active in production with current inventory of 761 pieces available through Amphenol Aerospace Operations.

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