ACT90MG41SN Equivalent & Substitute Parts

Part Overview

The ACT90MG41SN is a 41-position circular connector receptacle manufactured by TE Connectivity Deutsch Connectors, designed for aerospace and military applications. This connector features female sockets with crimp termination, composite shell construction, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of functionally equivalent alternatives that maintain compliance with MIL-DTL-38999 Series III specifications and operational requirements.

Substiute Parts

ACT90MG41SN
TE Connectivity Deutsch ConnectorsIn Stock: 677ACT90MG41SN Datasheet
ACT90MG41SN
Current Part
CTVP00RW-21-41JN
Amphenol Aerospace OperationsIn Stock: 1107CTVP00RW-21-41JN Datasheet
CTVP00RW-21-41JN
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Key Parameters

Parameter Value
Connector Type Receptacle, Female Sockets
Number of Positions 41
Shell Size - Insert 21-41
Series MIL-DTL-38999 Series III
Mounting Type Panel Mount with Flange
Termination Crimp
Fastening Type Threaded
Shielding Shielded
Contact Finish - Mating Gold
Operating Temperature Range -65°C ~ 200°C
Current Rating 7.5A
RoHS Status RoHS non-compliant

Substitute Part Grouping Explanation

Substitution of the ACT90MG41SN is determined by strict adherence to the following parameters:

Critical Matching Parameters:

  • Connector type: Receptacle with female sockets
  • Position count: 41 positions
  • Shell size insert designation: 21-41
  • Series compliance: MIL-DTL-38999 Series III
  • Mounting configuration: Panel mount with flange
  • Termination method: Crimp
  • Fastening mechanism: Threaded
  • Shielding requirement: Shielded
  • Contact finish: Gold plating on mating surfaces
  • Orientation: Normal (N)

Allowable Variations:

  • Shell finish color (Nickel to Olive Drab Cadmium)
  • Contact finish thickness (50.0µin to 100.0µin)
  • Operating temperature upper limit (200°C to 175°C)
  • Manufacturer and base product number
  • Current rating specification presence

The CTVP00RW-21-41JN from Amphenol Aerospace Operations satisfies all critical matching parameters while maintaining MIL-DTL-38999 Series III compliance.

Parameter Comparison

Parameter ACT90MG41SN (TE Connectivity) CTVP00RW-21-41JN (Amphenol)
Connector Type Receptacle, Female Sockets Receptacle, Female Sockets
Number of Positions 41 41
Shell Size - Insert 21-41 21-41
Series MIL-DTL-38999 Series III, ACT MIL-DTL-38999 Series III, Tri-Start™ TV
Mounting Type Panel Mount Panel Mount
Mounting Feature Flange Flange
Termination Crimp Crimp
Fastening Type Threaded Threaded
Orientation N (Normal) N (Normal)
Shell Material Composite Composite
Shell Finish Nickel Olive Drab Cadmium
Contact Finish - Mating Gold Gold
Contact Finish Thickness - Mating 50.0µin (1.27µm) 100.0µin (2.54µm)
Shielding Shielded Shielded
Contact Material Copper Alloy Copper Alloy
Insert Material Thermoplastic Thermoplastic
Operating Temperature -65°C ~ 200°C -65°C ~ 175°C
Current Rating (Amps) 7.5A Not specified
RoHS Status RoHS non-compliant RoHS non-compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)
ECCN EAR99 EAR99
HTSUS 8536.69.4020 8536.69.4020
Applications Aerospace, Military Aviation, Marine, Military
Product Status Discontinued at DiGi Electronics Active

Engineering Selection Recommendations

The CTVP00RW-21-41JN from Amphenol Aerospace Operations is a direct functional equivalent to the discontinued ACT90MG41SN. Both connectors comply with MIL-DTL-38999 Series III specifications and share identical critical parameters: 41-position configuration, shell size 21-41, panel-mount flange design, threaded fastening, crimp termination, and shielded construction with gold-plated contacts.

The primary distinction is product status: the ACT90MG41SN is discontinued, while the CTVP00RW-21-41JN maintains active production status with 1085 units in stock. Both parts carry identical RoHS non-compliance status, ECCN classification (EAR99), and HTSUS codes, indicating equivalent regulatory treatment.

The CTVP00RW-21-41JN exhibits a higher contact finish thickness (100.0µin versus 50.0µin), which provides enhanced durability in mating cycles. The operating temperature upper limit of 175°C on the Amphenol part is 25°C lower than the TE Connectivity specification; this difference is application-dependent and must be evaluated against specific thermal requirements.

Frequently Asked Questions (FAQ)

Q: Can the CTVP00RW-21-41JN directly replace the ACT90MG41SN in existing assemblies?

A: Yes. Both connectors meet MIL-DTL-38999 Series III specifications with identical position counts (41), shell sizes (21-41), mounting configurations (panel mount with flange), termination methods (crimp), and fastening types (threaded). Mechanical and electrical interfaces are compatible.

Q: What is the significance of the different shell finishes (Nickel versus Olive Drab Cadmium)?

A: Shell finish is a cosmetic and corrosion-resistance property. Nickel provides standard corrosion protection, while Olive Drab Cadmium offers enhanced environmental resistance, particularly in marine and harsh outdoor applications. Both finishes are compliant with MIL-DTL-38999 Series III. Selection depends on environmental exposure requirements.

Q: Does the higher contact finish thickness on the Amphenol part affect performance?

A: Contact finish thickness (100.0µin on CTVP00RW-21-41JN versus 50.0µin on ACT90MG41SN) influences contact durability and mating cycle life. The thicker plating on the Amphenol connector provides extended wear resistance. Both thicknesses meet MIL-DTL-38999 Series III requirements.

Q: Why is the operating temperature range different between the two parts?

A: The ACT90MG41SN supports -65°C to 200°C, while the CTVP00RW-21-41JN supports -65°C to 175°C. This difference reflects design variations between manufacturers. Applications requiring operation above 175°C must use the TE Connectivity part or identify alternative solutions. Most aerospace and military applications operate within the 175°C upper limit.

Q: Are there any compliance or certification differences?

A: Both parts are RoHS non-compliant, carry identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications, and maintain MSL Level 1 (Unlimited) moisture sensitivity ratings. Regulatory treatment is equivalent.

Q: What is the inventory status for each part?

A: The ACT90MG41SN has 662 units in stock but is discontinued at DiGi Electronics. The CTVP00RW-21-41JN has 1085 units in stock and maintains active production status, ensuring long-term availability.

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