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ACT90MG41SN Equivalent & Substitute Parts
Part Overview
The ACT90MG41SN is a 41-position circular connector receptacle manufactured by TE Connectivity Deutsch Connectors, designed for aerospace and military applications. This connector features female sockets with crimp termination, composite shell construction, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of functionally equivalent alternatives that maintain compliance with MIL-DTL-38999 Series III specifications and operational requirements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Receptacle, Female Sockets |
| Number of Positions | 41 |
| Shell Size - Insert | 21-41 |
| Series | MIL-DTL-38999 Series III |
| Mounting Type | Panel Mount with Flange |
| Termination | Crimp |
| Fastening Type | Threaded |
| Shielding | Shielded |
| Contact Finish - Mating | Gold |
| Operating Temperature Range | -65°C ~ 200°C |
| Current Rating | 7.5A |
| RoHS Status | RoHS non-compliant |
Substitute Part Grouping Explanation
Substitution of the ACT90MG41SN is determined by strict adherence to the following parameters:
Critical Matching Parameters:
- Connector type: Receptacle with female sockets
- Position count: 41 positions
- Shell size insert designation: 21-41
- Series compliance: MIL-DTL-38999 Series III
- Mounting configuration: Panel mount with flange
- Termination method: Crimp
- Fastening mechanism: Threaded
- Shielding requirement: Shielded
- Contact finish: Gold plating on mating surfaces
- Orientation: Normal (N)
Allowable Variations:
- Shell finish color (Nickel to Olive Drab Cadmium)
- Contact finish thickness (50.0µin to 100.0µin)
- Operating temperature upper limit (200°C to 175°C)
- Manufacturer and base product number
- Current rating specification presence
The CTVP00RW-21-41JN from Amphenol Aerospace Operations satisfies all critical matching parameters while maintaining MIL-DTL-38999 Series III compliance.
Parameter Comparison
| Parameter | ACT90MG41SN (TE Connectivity) | CTVP00RW-21-41JN (Amphenol) |
|---|---|---|
| Connector Type | Receptacle, Female Sockets | Receptacle, Female Sockets |
| Number of Positions | 41 | 41 |
| Shell Size - Insert | 21-41 | 21-41 |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 Series III, Tri-Start™ TV |
| Mounting Type | Panel Mount | Panel Mount |
| Mounting Feature | Flange | Flange |
| Termination | Crimp | Crimp |
| Fastening Type | Threaded | Threaded |
| Orientation | N (Normal) | N (Normal) |
| Shell Material | Composite | Composite |
| Shell Finish | Nickel | Olive Drab Cadmium |
| Contact Finish - Mating | Gold | Gold |
| Contact Finish Thickness - Mating | 50.0µin (1.27µm) | 100.0µin (2.54µm) |
| Shielding | Shielded | Shielded |
| Contact Material | Copper Alloy | Copper Alloy |
| Insert Material | Thermoplastic | Thermoplastic |
| Operating Temperature | -65°C ~ 200°C | -65°C ~ 175°C |
| Current Rating (Amps) | 7.5A | Not specified |
| RoHS Status | RoHS non-compliant | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4020 | 8536.69.4020 |
| Applications | Aerospace, Military | Aviation, Marine, Military |
| Product Status | Discontinued at DiGi Electronics | Active |
Engineering Selection Recommendations
The CTVP00RW-21-41JN from Amphenol Aerospace Operations is a direct functional equivalent to the discontinued ACT90MG41SN. Both connectors comply with MIL-DTL-38999 Series III specifications and share identical critical parameters: 41-position configuration, shell size 21-41, panel-mount flange design, threaded fastening, crimp termination, and shielded construction with gold-plated contacts.
The primary distinction is product status: the ACT90MG41SN is discontinued, while the CTVP00RW-21-41JN maintains active production status with 1085 units in stock. Both parts carry identical RoHS non-compliance status, ECCN classification (EAR99), and HTSUS codes, indicating equivalent regulatory treatment.
The CTVP00RW-21-41JN exhibits a higher contact finish thickness (100.0µin versus 50.0µin), which provides enhanced durability in mating cycles. The operating temperature upper limit of 175°C on the Amphenol part is 25°C lower than the TE Connectivity specification; this difference is application-dependent and must be evaluated against specific thermal requirements.
Frequently Asked Questions (FAQ)
Q: Can the CTVP00RW-21-41JN directly replace the ACT90MG41SN in existing assemblies?
A: Yes. Both connectors meet MIL-DTL-38999 Series III specifications with identical position counts (41), shell sizes (21-41), mounting configurations (panel mount with flange), termination methods (crimp), and fastening types (threaded). Mechanical and electrical interfaces are compatible.
Q: What is the significance of the different shell finishes (Nickel versus Olive Drab Cadmium)?
A: Shell finish is a cosmetic and corrosion-resistance property. Nickel provides standard corrosion protection, while Olive Drab Cadmium offers enhanced environmental resistance, particularly in marine and harsh outdoor applications. Both finishes are compliant with MIL-DTL-38999 Series III. Selection depends on environmental exposure requirements.
Q: Does the higher contact finish thickness on the Amphenol part affect performance?
A: Contact finish thickness (100.0µin on CTVP00RW-21-41JN versus 50.0µin on ACT90MG41SN) influences contact durability and mating cycle life. The thicker plating on the Amphenol connector provides extended wear resistance. Both thicknesses meet MIL-DTL-38999 Series III requirements.
Q: Why is the operating temperature range different between the two parts?
A: The ACT90MG41SN supports -65°C to 200°C, while the CTVP00RW-21-41JN supports -65°C to 175°C. This difference reflects design variations between manufacturers. Applications requiring operation above 175°C must use the TE Connectivity part or identify alternative solutions. Most aerospace and military applications operate within the 175°C upper limit.
Q: Are there any compliance or certification differences?
A: Both parts are RoHS non-compliant, carry identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications, and maintain MSL Level 1 (Unlimited) moisture sensitivity ratings. Regulatory treatment is equivalent.
Q: What is the inventory status for each part?
A: The ACT90MG41SN has 662 units in stock but is discontinued at DiGi Electronics. The CTVP00RW-21-41JN has 1085 units in stock and maintains active production status, ensuring long-term availability.
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