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ACT90MD35SN Equivalent & Substitute Parts
Part Overview
The ACT90MD35SN is a 37-position circular connector receptacle manufactured by TE Connectivity Deutsch Connectors, designed for aerospace and military applications. This connector features female sockets with crimp termination, composite shell construction, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of functionally equivalent alternatives that maintain compatibility with existing system requirements while meeting current availability and compliance standards.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Receptacle, Female Sockets |
| Number of Positions | 37 |
| Shell Size - Insert | 15-35 |
| Mounting Type | Panel Mount |
| Mounting Feature | Flange |
| Termination | Crimp |
| Fastening Type | Threaded |
| Orientation | N (Normal) |
| Shell Material | Composite |
| Contact Finish - Mating | Gold |
| Shielding | Shielded |
| Operating Temperature | -65°C ~ 200°C |
| Contact Material | Copper Alloy |
| Insert Material | Thermoplastic |
| Series | MIL-DTL-38999 Series III |
Substitute Part Grouping Explanation
Substitute parts for the ACT90MD35SN are identified based on strict equivalence across the following critical parameters:
Mandatory Matching Parameters:
- Connector Type: Receptacle, Female Sockets
- Number of Positions: 37
- Shell Size - Insert: 15-35
- Mounting Type: Panel Mount with Flange
- Termination: Crimp
- Fastening Type: Threaded
- Orientation: N (Normal)
- Shell Material: Composite
- Contact Finish - Mating: Gold
- Shielding: Shielded
- Contact Material: Copper Alloy
- Insert Material: Thermoplastic
- Series: MIL-DTL-38999 Series III
Allowable Variations:
- Shell Finish: Nickel, Olive Drab Cadmium, or Electroless Nickel
- Operating Temperature: Minimum -65°C with upper limit of 175°C or higher
- Contact Finish Thickness - Mating: 50.0µin or greater
- RoHS Status: Non-compliant or compliant variants
- Current Rating: Specified or unspecified
- Manufacturer: Different manufacturers within aerospace connector industry
The substitute parts listed below satisfy all mandatory matching parameters and fall within allowable variation ranges.
Parameter Comparison
| Parameter | ACT90MD35SN (TE Connectivity) | CTVP00RW-15-35JN (Amphenol) | CTVPS00RF-15-35JN (Amphenol) |
|---|---|---|---|
| Connector Type | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets |
| Number of Positions | 37 | 37 | 37 |
| Shell Size - Insert | 15-35 | 15-35 | 15-35 |
| Mounting Type | Panel Mount | Panel Mount | Panel Mount |
| Mounting Feature | Flange | Flange | Flange |
| Termination | Crimp | Crimp | Crimp |
| Fastening Type | Threaded | Threaded | Threaded |
| Orientation | N (Normal) | N (Normal) | N (Normal) |
| Shell Material | Composite | Composite | Composite |
| Shell Finish | Nickel | Olive Drab Cadmium | Electroless Nickel |
| Contact Finish - Mating | Gold | Gold | Gold |
| Contact Finish Thickness - Mating | 50.0µin (1.27µm) | 100.0µin (2.54µm) | 100.0µin (2.54µm) |
| Shielding | Shielded | Shielded | Shielded |
| Operating Temperature | -65°C ~ 200°C | -65°C ~ 175°C | -65°C ~ 200°C |
| Contact Material | Copper Alloy | Copper Alloy | Copper Alloy |
| Insert Material | Thermoplastic | Thermoplastic | Thermoplastic |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 Series III, Tri-Start™ TV | MIL-DTL-38999 Series III, Tri-Start™ TV |
| Product Status | Discontinued at DiGi Electronics | Active | Active |
| RoHS Status | RoHS non-compliant | RoHS non-compliant | RoHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
CTVPS00RF-15-35JN (Amphenol Aerospace Operations)
This substitute part is the primary selection for new designs and replacement applications. It maintains full electrical and mechanical compatibility with the ACT90MD35SN across all critical parameters. The CTVPS00RF-15-35JN offers the following advantages:
- Active product status with confirmed inventory availability (661 pcs)
- Operating temperature range of -65°C to 200°C, matching the original specification
- RoHS3 compliance, meeting current environmental and regulatory requirements
- Electroless nickel shell finish with 100.0µin gold contact plating, providing enhanced corrosion resistance
- MIL-DTL-38999 Series III qualification maintained
CTVP00RW-15-35JN (Amphenol Aerospace Operations)
This substitute part provides an alternative with active product status and higher inventory availability (1056 pcs). Selection of this part requires consideration of the following:
- Operating temperature upper limit of 175°C, which is 25°C below the original specification
- Olive Drab Cadmium shell finish, suitable for military applications with specific environmental requirements
- RoHS non-compliant status, consistent with the original part
- 100.0µin gold contact plating thickness, exceeding the original specification
The CTVP00RW-15-35JN is suitable for applications where the 175°C upper temperature limit is acceptable and where Olive Drab Cadmium finish is specified or preferred.
Frequently Asked Questions (FAQ)
Q: Can the CTVPS00RF-15-35JN be used as a direct replacement for the ACT90MD35SN?
A: Yes. The CTVPS00RF-15-35JN meets all mandatory electrical and mechanical parameters. Both connectors are 37-position receptacles with crimp termination, composite shells, gold-plated contacts, and MIL-DTL-38999 Series III qualification. The primary differences are shell finish material and RoHS compliance status.
Q: What is the significance of the operating temperature difference between the ACT90MD35SN and CTVP00RW-15-35JN?
A: The ACT90MD35SN operates to 200°C, while the CTVP00RW-15-35JN operates to 175°C. Applications requiring sustained operation above 175°C must use the CTVPS00RF-15-35JN, which maintains the 200°C upper limit. Applications with maximum operating temperatures at or below 175°C can use either substitute.
Q: Are there compatibility concerns with mating connectors?
A: No. All three connectors share identical shell size (15-35), position count (37), mounting configuration (panel mount flange), and fastening type (threaded). Mating plugs designed for the ACT90MD35SN are compatible with both substitute receptacles.
Q: What does RoHS3 compliance mean for the CTVPS00RF-15-35JN?
A: RoHS3 compliance indicates the connector meets current European Union Restriction of Hazardous Substances regulations. This is relevant for applications subject to environmental compliance requirements or procurement specifications mandating RoHS compliance. The original ACT90MD35SN and CTVP00RW-15-35JN are RoHS non-compliant.
Q: How do the contact finish thicknesses compare?
A: The ACT90MD35SN has 50.0µin (1.27µm) gold plating on mating contacts. Both Amphenol substitutes provide 100.0µin (2.54µm) gold plating, which exceeds the original specification and provides enhanced durability and corrosion resistance.
Q: What is the difference between Nickel, Olive Drab Cadmium, and Electroless Nickel shell finishes?
A: Shell finish affects corrosion resistance and environmental suitability. Nickel provides standard corrosion protection. Olive Drab Cadmium is specified for military applications with specific environmental requirements. Electroless Nickel provides enhanced corrosion resistance and is compatible with RoHS compliance. Selection depends on application environment and procurement specifications.
Q: Are both Amphenol substitutes available in the same quantities?
A: No. The CTVP00RW-15-35JN has 1056 pcs in stock, while the CTVPS00RF-15-35JN has 661 pcs in stock. Availability should be confirmed at the time of procurement.
Q: Can the shell finish be changed after manufacturing?
A: No. Shell finish is applied during manufacturing and cannot be altered. Selection of the appropriate finish must occur at the procurement stage based on application requirements.
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