3M 960116-6202-AR: 16 Position Rectangular Connector Equivalent & Substitute Parts

Part Overview

The 3M 960116-6202-AR is a 16 position receptacle connector with 0.100" (2.54mm) pitch, gold-plated mating contacts, and through-hole solder termination. This connector is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and procurement. The part operates across -25°C to 105°C with a 2A current rating and 1000VDC voltage rating, serving board-to-board interconnection applications requiring push-pull fastening.

Substiute Parts

960116-6202-AR

3MIn Stock: 1051960116-6202-AR Datasheet

Current PartRFQ

1-215297-6

TE Connectivity AMP ConnectorsIn Stock: 28481-215297-6 Datasheet

MFR RecommendedRFQ

76341-316LF

Amphenol ICC (FCI)In Stock: 197776341-316LF Datasheet

MFR RecommendedRFQ

76341-416LF

Amphenol ICC (FCI)In Stock: 82376341-416LF Datasheet

MFR RecommendedRFQ

801-41-016-10-001000

Mill-Max Manufacturing Corp.In Stock: 900801-41-016-10-001000 Datasheet

MFR RecommendedRFQ

801-41-016-10-004000

Mill-Max Manufacturing Corp.In Stock: 674801-41-016-10-004000 Datasheet

MFR RecommendedRFQ

801-83-016-10-001101

Preci-DipIn Stock: 776801-83-016-10-001101 Datasheet

MFR RecommendedRFQ

801-87-016-10-143101

Preci-DipIn Stock: 753801-87-016-10-143101 Datasheet

MFR RecommendedRFQ

801-91-016-10-001000

Mill-Max Manufacturing Corp.In Stock: 1224801-91-016-10-001000 Datasheet

MFR RecommendedRFQ

801-91-016-10-004000

Mill-Max Manufacturing Corp.In Stock: 1052801-91-016-10-004000 Datasheet

MFR RecommendedRFQ

801-93-016-10-001000

Mill-Max Manufacturing Corp.In Stock: 1078801-93-016-10-001000 Datasheet

MFR RecommendedRFQ

801-99-016-10-001000

Mill-Max Manufacturing Corp.In Stock: 842801-99-016-10-001000 Datasheet

MFR RecommendedRFQ

801-99-016-10-002000

Mill-Max Manufacturing Corp.In Stock: 1202801-99-016-10-002000 Datasheet

MFR RecommendedRFQ

801-99-016-10-004000

Mill-Max Manufacturing Corp.In Stock: 1200801-99-016-10-004000 Datasheet

MFR RecommendedRFQ

801-99-016-10-012000

Mill-Max Manufacturing Corp.In Stock: 900801-99-016-10-012000 Datasheet

MFR RecommendedRFQ

801-99-016-20-001000

Mill-Max Manufacturing Corp.In Stock: 1093801-99-016-20-001000 Datasheet

MFR RecommendedRFQ

801-99-016-61-001000

Mill-Max Manufacturing Corp.In Stock: 978801-99-016-61-001000 Datasheet

MFR RecommendedRFQ

801-99-016-62-001000

Mill-Max Manufacturing Corp.In Stock: 1077801-99-016-62-001000 Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following critical parameters:

Primary Matching Criteria:

• Connector type: Receptacle
• Contact type: Female socket
• Number of positions: 16
• Mating pitch: 0.100" (2.54mm)
• Mounting type: Through hole
• Termination: Solder
• Fastening type: Push-pull
• Style: Board to board

Secondary Compatibility Factors:

• Contact finish (mating): Gold preferred; tin acceptable with design review
• Insulation material: Thermoplastic or glass-filled variants acceptable
• Contact shape: Square or circular acceptable
• Flammability rating: UL94 V-0 required

Substitute parts are grouped into two categories: direct gold-contact equivalents (1-215297-6, 76341-316LF, 801-41-016-10-001000, 801-41-016-10-004000, 801-91-016-10-001000, 801-91-016-10-004000, 801-93-016-10-001000) and alternative contact configurations (76341-416LF with tin finish, 801-83-016-10-001101 and 801-87-016-10-143101 as socket variants).

Parameter Comparison

Engineering Selection Recommendations

Tier 1 - Direct Equivalents (Preferred for Obsolescence Replacement):

TE Connectivity 1-215297-6 and Amphenol 76341-316LF are the primary substitutes. Both maintain gold mating contact finish, UL94 V-0 flammability rating, and active product status. The TE part offers ROHS3 compliance and kinked pin termination for enhanced mechanical retention. The Amphenol Dubox™ series (76341-316LF) provides RoHS compliance and documented automotive/industrial applications.

Tier 2 - Extended Temperature Range Alternatives:

Mill-Max 801 series receptacles (801-41-016-10-001000, 801-41-016-10-004000, 801-91-016-10-001000, 801-91-016-10-004000, 801-93-016-10-001000) and Preci-Dip socket variants (801-83-016-10-001101, 801-87-016-10-143101) provide extended operating temperature to -55°C ~ 125°C, exceeding the original part specification. These parts feature beryllium copper contacts with higher current ratings (3A to 4.5A). Mill-Max 801-93-016-10-001000 achieves ROHS3 compliance while maintaining active status.

Tier 3 - Alternative Contact Finish:

Amphenol 76341-416LF substitutes tin mating contact finish for gold. This part maintains all mechanical and electrical compatibility but requires design review for applications sensitive to contact resistance or corrosion performance.

Compliance Considerations:

For RoHS-regulated applications, select from TE 1-215297-6, Amphenol 76341-316LF or 76341-416LF, Mill-Max 801-93-016-10-001000, or Preci-Dip 801-83-016-10-001101 and 801-87-016-10-143101. Mill-Max 801-41 and 801-91 series are RoHS non-compliant.

Frequently Asked Questions (FAQ)

Q: Can I use a tin-plated contact substitute (76341-416LF) in place of the gold-plated original?

A: Tin-plated contacts are mechanically and electrically compatible at the 0.100" pitch and 16-position configuration. However, tin exhibits different contact resistance and corrosion characteristics compared to gold. Applications requiring low contact resistance or operating in corrosive environments should retain gold-plated contacts. Design validation is required before substitution.

Q: What is the difference between receptacle and socket connector types in the substitute list?

A: Receptacles (801-41, 801-91, 801-93 series) and sockets (801-83, 801-87 series) are both female contact types compatible with male pin headers at 0.100" pitch. Socket variants feature different insulation geometries and termination methods (kinked pin vs. straight solder). Both are mechanically and electrically interchangeable for board-to-board applications.

Q: Why do some substitutes have higher current ratings (4.5A) than the original (2A)?

A: Higher current ratings reflect beryllium copper contact material and manufacturing tolerances in the substitute parts. The original 3M part uses copper alloy contacts. Higher-rated parts can safely carry the original 2A requirement with margin. Current rating does not affect mechanical compatibility or mating performance.

Q: Are kinked pin terminations compatible with standard PCB solder pads?

A: Yes. Kinked pin termination (1-215297-6, 801-87-016-10-143101) provides mechanical retention during PCB assembly while maintaining standard solder pad compatibility. The kinked geometry improves solder joint reliability without requiring PCB design changes.

Q: Which substitute offers the best long-term availability?

A: TE Connectivity 1-215297-6 and Amphenol 76341-316LF carry active product status with established supply chains. Mill-Max 801-93-016-10-001000 and Preci-Dip variants also maintain active status. All recommended Tier 1 and Tier 2 parts are in current production.

Q: Can I mix substitute parts from different manufacturers in the same design?

A: Yes. All listed substitutes maintain identical mating pitch (0.100"), position count (16), and push-pull fastening. Mechanical and electrical interchangeability is preserved across manufacturers. However, maintaining single-source procurement within a design revision is recommended for supply chain consistency.

Q: What is the impact of insulation height variation (0.275" to 0.280")?

A: Insulation height variations of ±0.005" (0.127mm) are within standard PCB assembly tolerances and do not affect mating performance or board-to-board spacing. All listed parts are compatible with standard 0.100" pitch header spacing.