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Equivalent & Substitute Parts for 95278-802T40
Part Overview
The 95278-802T40 is a rectangular connector header manufactured by Amphenol ICC (FCI) in the BERGSTIK® series. This surface mount connector features 40 positions at 0.100" (2.54mm) pitch, configured as a 2-row board-to-board header with male pins and push-pull fastening. The part is classified as obsolete, making identification of equivalent and substitute components essential for ongoing design support and procurement planning.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 95278-802T40 |
| Manufacturer | Amphenol ICC (FCI) |
| Category | Rectangular Connectors |
| Series | BERGSTIK® |
| Connector Type | Header, Breakaway |
| Contact Type | Male Pin |
| Number of Positions | 40 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Surface Mount |
| Style | Board to Board |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Contact Shape | Square |
| Insulation Material | Thermoplastic |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| Product Status | Obsolete |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the 95278-802T40 is determined by strict alignment of the following critical parameters:
Mandatory Matching Parameters:
- Number of Positions: 40
- Number of Rows: 2
- Pitch - Mating: 0.100" (2.54mm)
- Row Spacing - Mating: 0.100" (2.54mm)
- Connector Type: Header, Breakaway
- Contact Type: Male Pin
- Mounting Type: Surface Mount
- Style: Board to Board
- Termination: Solder
- Fastening Type: Push-Pull
- Contact Shape: Square
- Material Flammability Rating: UL94 V-0
- Insulation Color: Black
Allowable Variations:
- Contact Finish - Mating: Gold or Tin
- Contact Finish - Post: Tin-Lead or Tin
- Insulation Material: Thermoplastic or Liquid Crystal Polymer (LCP), Glass Filled
- Contact Material: Phosphor Bronze or Copper Alloy
- Insulation Height: 0.090" to 0.100" (2.29mm to 2.54mm)
- Contact Length - Mating: 0.315" to 0.320" (8.00mm to 8.13mm)
- RoHS Status: Non-compliant or Compliant variants acceptable
- Product Status: Active or Obsolete
The substitute parts identified below meet these criteria and are functionally interchangeable within the specified parameter tolerances.
Parameter Comparison
| Parameter | 95278-802T40 (Main) | 95278-802T40LF | 0015911400 | 0015911404 |
|---|---|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Molex | Molex |
| Series | BERGSTIK® | BERGSTIK® | C-Grid 71308 | C-Grid 71308 |
| Number of Positions | 40 | 40 | 40 | 40 |
| Number of Rows | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Surface Mount | Surface Mount | Surface Mount | Surface Mount |
| Connector Type | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Contact Finish - Mating | Gold, GXT™ | Gold, GXT™ | Gold | Tin |
| Contact Finish - Post | Tin-Lead | Tin | Tin | Tin |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Copper Alloy | Copper Alloy |
| Insulation Material | Thermoplastic | Thermoplastic | Liquid Crystal Polymer (LCP), Glass Filled | Liquid Crystal Polymer (LCP), Glass Filled |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.090" (2.29mm) | 0.090" (2.29mm) |
| Contact Length - Mating | 0.315" (8.00mm) | 0.315" (8.00mm) | 0.320" (8.13mm) | 0.320" (8.13mm) |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black | Black | Black |
| Product Status | Obsolete | Active | Active | Active |
| RoHS Status | RoHS non-compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
95278-802T40LF (Amphenol ICC - FCI)
This part is the direct manufacturer equivalent of the obsolete 95278-802T40. It maintains identical mechanical and electrical specifications while offering active product status and RoHS compliance. The transition from Tin-Lead to Tin post finish aligns with modern manufacturing standards. This is the primary recommendation for direct replacement in new designs or production continuations.
0015911400 (Molex C-Grid 71308)
This Molex alternative meets all critical substitution parameters and carries active product status with ROHS3 compliance. The insulation material differs (LCP glass-filled versus thermoplastic) and insulation height is reduced by 0.010" (0.25mm), with contact length increased by 0.005" (0.13mm). These variations remain within acceptable mechanical tolerances for board-to-board connectivity. This option is suitable where Molex component standardization is preferred.
0015911404 (Molex C-Grid 71308)
This Molex variant is functionally equivalent to 0015911400 with identical mechanical specifications. The primary distinction is the mating contact finish, which is Tin rather than Gold. This part is appropriate for applications where gold plating is not required and cost optimization is a consideration. ROHS3 compliance and active product status are maintained.
Frequently Asked Questions (FAQ)
Q: Can 95278-802T40LF be used as a direct replacement for the obsolete 95278-802T40?
A: Yes. The 95278-802T40LF is the direct manufacturer equivalent with identical pin count, pitch, row spacing, mounting type, and fastening mechanism. The primary differences are active product status and RoHS compliance. The post finish change from Tin-Lead to Tin is a standard industry transition and does not affect functional compatibility.
Q: What are the key differences between Amphenol and Molex substitute options?
A: Both Molex parts (0015911400 and 0015911404) maintain the same 40-position, 2-row, 2.54mm pitch configuration. Mechanical variations include insulation material (LCP glass-filled versus thermoplastic), reduced insulation height (0.090" versus 0.100"), and slightly increased contact length (0.320" versus 0.315"). The primary functional difference between the two Molex options is mating contact finish: 0015911400 features gold plating while 0015911404 uses tin.
Q: Are there any compatibility concerns with the reduced insulation height in Molex parts?
A: The Molex insulation height of 0.090" (2.29mm) versus the original 0.100" (2.54mm) represents a 0.010" reduction. This variation falls within acceptable mechanical tolerances for board-to-board connector applications and does not compromise electrical or mechanical performance. PCB layout and mating connector specifications should be verified for the specific application.
Q: Which substitute part should be selected for new designs?
A: For new designs requiring RoHS compliance and active product support, 95278-802T40LF is the recommended choice as the direct Amphenol equivalent. For designs requiring Molex standardization, 0015911400 is preferred for applications requiring gold-plated contacts, while 0015911404 is suitable for cost-optimized applications where tin plating is acceptable.
Q: What is the significance of the packaging differences listed?
A: The main part 95278-802T40 is listed with no specified packaging, while 95278-802T40LF is supplied in bulk packaging. The Molex parts are supplied in tube packaging. Packaging format does not affect component functionality but may influence procurement quantities and storage requirements.
Q: Are all substitute parts MSL 1 rated?
A: Yes. All parts listed—95278-802T40, 95278-802T40LF, 0015911400, and 0015911404—carry MSL 1 (Unlimited) moisture sensitivity rating, indicating no special moisture control requirements during storage or handling.
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