Amphenol ICC 95278-802B08 Rectangular Connector Header - Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 95278-802B08 is a surface mount rectangular connector header with 8 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This component is classified as obsolete, making identification of functionally equivalent alternatives essential for ongoing design support and production continuity. The part features male pin contacts with gold-plated mating surfaces, phosphor bronze contact material, and thermoplastic insulation rated UL94 V-0. Equivalent substitute parts maintain the same electrical and mechanical interface specifications while offering active product status and improved compliance certifications.

Key Parameters

Parameter	Value
Connector Type	Header, Breakaway
Contact Type	Male Pin
Number of Positions	8
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Surface Mount
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Insulation Material	Thermoplastic
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the 95278-802B08 are qualified based on the following critical parameters that determine functional and mechanical compatibility:

Connector Interface: Header type with 8 positions in 2-row configuration
Pitch Specification: 0.100" (2.54mm) mating pitch and row spacing
Contact Configuration: Male pin contacts with square shape
Mounting Method: Surface mount solder termination
Fastening Mechanism: Push-pull fastening type
Electrical Interface: Board-to-board or board-to-cable connectivity
Physical Constraints: Unshrouded design with thermoplastic insulation

All substitute parts listed maintain these core parameters. Variations in contact finish materials, insulation polymer types, and contact length tolerances within specified ranges do not affect functional interchangeability for standard board-to-board applications.

Parameter Comparison

Parameter	95278-802B08	95278-802B08LF	0015911080	0879200830	TSM-104-02-S-DV-A
Manufacturer	Amphenol ICC (FCI)	Amphenol ICC (FCI)	Molex	Molex	Samtec Inc.
Product Status	Obsolete	Active	Active	Active	Active
Number of Positions	8	8	8	8	8
Number of Rows	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount
Termination	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Shape	Square	Square	Square	Square	Square
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Contact Length - Mating	0.315" (8.00mm)	0.315" (8.00mm)	0.320" (8.13mm)	0.320" (8.13mm)	0.320" (8.13mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.100" (2.54mm)
Contact Finish - Mating	Gold, GXT™	Gold, GXT™	Gold	Tin	Gold
Contact Material	Phosphor Bronze	Phosphor Bronze	Copper Alloy	Copper Alloy	Phosphor Bronze
Insulation Material	Thermoplastic	Thermoplastic	Liquid Crystal Polymer (LCP), Glass Filled	Liquid Crystal Polymer (LCP), Glass Filled	Liquid Crystal Polymer (LCP)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black
RoHS Status	RoHS non-compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Operating Temperature	Not specified	-65°C ~ 125°C	Not specified	Not specified	-55°C ~ 125°C
Packaging	Not specified	Tube	Tube	Tape & Reel (TR)	Tube
Inventory Status	985 Pcs New Original In Stock	926 Pcs New Original In Stock	902 Pcs New Original In Stock	1718 Pcs New Original In Stock	730 Pcs New Original In Stock

Engineering Selection Recommendations

Primary Substitute - Amphenol ICC 95278-802B08LF

The 95278-802B08LF is the direct manufacturer equivalent from Amphenol ICC. This part maintains identical electrical and mechanical specifications to the obsolete 95278-802B08 while offering active product status. The LF designation indicates lead-free compliance. This part is RoHS Compliant and provides the same contact material (phosphor bronze) and finish specifications. Operating temperature range of -65°C to 125°C is specified. Selection of this part eliminates supply chain risk while maintaining design compatibility.

Secondary Substitutes - Molex 0015911080 and 0879200830

Both Molex parts (C-Grid 71308 series 0015911080 and C-Grid 87920 series 0879200830) maintain the core 8-position, 2-row, 0.100" pitch configuration with surface mount solder termination. These parts are ROHS3 Compliant and offer active product status. The 0015911080 features gold-plated mating contacts with copper alloy material and liquid crystal polymer insulation. The 0879200830 provides tin-plated mating contacts with the same insulation material. Contact length tolerance variations (0.320" versus 0.315") fall within acceptable mechanical clearance ranges for standard board-to-board applications. The 0879200830 offers the highest inventory availability at 1718 pieces.

Tertiary Substitute - Samtec TSM-104-02-S-DV-A

The Samtec TSM series part maintains full compatibility with the core interface specifications. This part features gold-plated mating contacts, phosphor bronze contact material, and liquid crystal polymer insulation. The TSM series is classified as cuttable, providing design flexibility for applications requiring custom row configurations. Operating temperature range of -55°C to 125°C is specified. ROHS3 Compliant status ensures regulatory alignment.

Compliance Considerations

The original 95278-802B08 is RoHS non-compliant. All substitute parts listed are RoHS Compliant or ROHS3 Compliant, meeting current regulatory requirements for new designs and production. All parts maintain UL94 V-0 flammability rating and MSL 1 moisture sensitivity classification.

Frequently Asked Questions (FAQ)

Q: Can the 95278-802B08LF be used as a direct replacement for the obsolete 95278-802B08?

A: Yes. The 95278-802B08LF is the direct Amphenol ICC equivalent with identical electrical and mechanical specifications. The primary difference is active product status and RoHS compliance. No design modifications are required.

Q: What are the key differences between the Amphenol and Molex substitute options?

A: The Amphenol 95278-802B08LF maintains the original contact material (phosphor bronze) and insulation type (thermoplastic). The Molex parts (0015911080 and 0879200830) use liquid crystal polymer insulation with copper alloy contacts. Contact length varies slightly (0.315" for Amphenol versus 0.320" for Molex), which is within acceptable mechanical tolerance for standard board-to-board applications. The Molex 0879200830 uses tin-plated mating contacts instead of gold.

Q: Are there packaging differences between substitute parts?

A: Yes. The Amphenol 95278-802B08LF and Samtec TSM-104-02-S-DV-A are supplied in tube packaging. The Molex 0015911080 is supplied in tube packaging, while the 0879200830 is supplied in tape and reel format. Packaging selection depends on assembly process requirements and volume considerations.

Q: What is the significance of the insulation height variation between parts?

A: The original part and Amphenol/Samtec substitutes specify 0.100" (2.54mm) insulation height, while the Molex parts specify 0.090" (2.29mm). This 0.010" difference is within standard mechanical tolerance for board-to-board connector applications and does not affect functional compatibility.

Q: Which substitute part offers the best inventory availability?

A: The Molex 0879200830 (C-Grid 87920 series) offers the highest inventory availability at 1718 pieces in stock. This part is suitable for high-volume production requirements.

Q: Are all substitute parts RoHS compliant?

A: Yes. All substitute parts listed are either RoHS Compliant or ROHS3 Compliant. The original 95278-802B08 is RoHS non-compliant. Substitution ensures compliance with current regulatory requirements.

Q: What operating temperature ranges are specified for substitute parts?

A: The Amphenol 95278-802B08LF specifies -65°C to 125°C. The Samtec TSM-104-02-S-DV-A specifies -55°C to 125°C. The Molex parts do not specify operating temperature ranges in the provided data. Design applications requiring specific temperature performance should reference the Amphenol or Samtec options.

Q: Can the Samtec TSM-104-02-S-DV-A cuttable feature be used in applications requiring custom configurations?

A: Yes. The Samtec TSM series is classified as cuttable, allowing custom row configurations for specialized applications. This feature provides design flexibility not available in the standard Amphenol or Molex options.

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