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Amphenol ICC 95157-208LF Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 95157-208LF is an active surface mount rectangular connector header designed for board-to-board applications. This 8-position, 2-row connector operates across -65°C to 130°C and carries a 3A current rating per contact. The part is manufactured in the BERGSTIK® II series with gold-plated mating contacts and tin-plated solder posts, providing reliable interconnection for standard 0.100" (2.54mm) pitch applications. Substitute parts are identified to support design flexibility, inventory optimization, and supply chain continuity while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 8 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Surface Mount |
| Termination | Solder |
| Operating Temperature Range | -65°C ~ 130°C |
| Current Rating | 3A per contact |
| Contact Finish - Mating | Gold |
| Contact Material | Phosphor Bronze |
| Flammability Rating | UL94 V-0 |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
The substitute part 54202-G0804LF is classified as a direct equivalent based on the following critical parameters that determine substitution eligibility:
- Connector geometry: Both parts feature 8 positions arranged in 2 rows with 0.100" (2.54mm) pitch and row spacing
- Electrical performance: Both rated for 3A current and operate across -65°C to 130°C
- Contact configuration: Both use male pin contacts with phosphor bronze material and gold mating finish
- Mounting and termination: Both are surface mount headers with solder termination
- Compliance: Both meet UL94 V-0 flammability requirements and carry MSL 1 rating
- Mechanical interface: Both are unshrouded, board-to-board connectors with push-pull fastening and square contact shape
The substitute differs in series designation (BERGSTIK® versus BERGSTIK® II), packaging format (bag versus bulk), contact finish thickness specifications, and inventory availability. These differences do not affect functional interchangeability in standard applications.
Parameter Comparison
| Parameter | 95157-208LF (Main Part) | 54202-G0804LF (Substitute) |
|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | Amphenol ICC (FCI) |
| Category | Rectangular Connectors | Rectangular Connectors |
| Series | BERGSTIK® II | BERGSTIK® |
| Product Status | Active | Active |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 8 | 8 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Surface Mount | Surface Mount |
| Termination | Solder | Solder |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Gold | Gold or Gold, GXT™ |
| Contact Finish Thickness - Mating | 15.0µin (0.38µm) | 30.0µin (0.76µm) |
| Contact Finish - Post | Tin | Tin |
| Contact Material | Phosphor Bronze | Phosphor Bronze |
| Operating Temperature | -65°C ~ 130°C | -65°C ~ 130°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black |
| Current Rating | 3A | 3A |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
| Packaging | Bulk | Bag |
| Inventory Status | 813 Pcs New Original In Stock | 31556 Pcs New Original In Stock |
Engineering Selection Recommendations
Both the 95157-208LF and 54202-G0804LF are active products manufactured by Amphenol ICC and meet identical electrical and mechanical specifications for standard 8-position, 2-row board-to-board header applications. Selection between these parts should be based on:
Product Availability: The 54202-G0804LF substitute offers significantly higher inventory availability (31,556 units versus 813 units), supporting expedited procurement and supply chain resilience.
Compliance and Certification: Both parts carry identical compliance certifications including UL94 V-0 flammability rating, EAR99 export classification, and MSL 1 moisture sensitivity level. The 54202-G0804LF additionally carries RoHS Compliant and REACH Unaffected designations.
Contact Finish Specifications: The 54202-G0804LF provides thicker mating contact finish (30.0µin versus 15.0µin) and includes optional GXT™ finish variant, offering enhanced durability in high-cycle mating applications.
Packaging Considerations: The main part is supplied in bulk packaging, while the substitute is supplied in bag packaging. Packaging selection should align with assembly process requirements and inventory management practices.
Frequently Asked Questions (FAQ)
Q: Are the 95157-208LF and 54202-G0804LF mechanically interchangeable?
A: Yes. Both connectors feature identical 8-position, 2-row configurations with 0.100" (2.54mm) pitch and row spacing. Mating contact length, insulation height, and overall mechanical envelope are identical, ensuring direct board-level compatibility.
Q: What is the difference between BERGSTIK® II and BERGSTIK® series designations?
A: The series designation reflects product line evolution within Amphenol ICC's connector portfolio. Both series meet identical electrical and mechanical specifications for this application. The difference does not affect functional performance or interchangeability.
Q: Can the 54202-G0804LF substitute be used in applications originally designed for the 95157-208LF?
A: Yes. Both parts meet identical electrical ratings (3A per contact, -65°C to 130°C operating range), contact configuration (male pin, phosphor bronze, gold finish), and compliance standards (UL94 V-0, MSL 1). The thicker contact finish on the substitute provides equivalent or superior performance.
Q: What is the significance of the thicker contact finish on the 54202-G0804LF?
A: The 54202-G0804LF provides 30.0µin (0.76µm) mating contact finish compared to 15.0µin (0.38µm) on the 95157-208LF. Thicker plating extends contact life in high-cycle mating applications and provides enhanced corrosion resistance.
Q: Does packaging format affect electrical or mechanical performance?
A: No. Bulk and bag packaging formats do not affect connector performance. Packaging selection is driven by assembly process requirements, inventory management, and supply chain logistics.
Q: Are both parts suitable for lead-free solder assembly?
A: Both parts feature tin-plated solder posts compatible with lead-free solder processes. MSL 1 rating indicates unlimited shelf life and no moisture bake-out requirement prior to assembly.
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