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3M 94822 Quick Connect Terminal - Equivalent & Substitute Parts
Part Overview
The 3M 94822 is a 0.187" (4.75mm) Quick Connect Male crimp connector designed for 14-16 AWG wire termination with non-mating end insulation. This component is classified as Obsolete, which necessitates identification of active equivalent parts to maintain supply chain continuity and ensure design compatibility in applications requiring this terminal type.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Tab Width | 0.187" (4.75mm) |
| Tab Thickness | 0.020" (0.51mm) |
| Wire Gauge | 14-16 AWG |
| Termination Method | Crimp |
| Gender | Male |
| Insulation Type | Non-Mating End Insulated |
| Contact Material | Copper |
| Contact Finish | Tin |
| Insulation Diameter | 0.145" (3.68mm) |
| RoHS Status | RoHS Compliant |
| MSL Rating | 1 (Unlimited) |
Substitute Part Grouping Explanation
The 3M 94825 qualifies as a direct substitute for the 94822 based on alignment of critical electrical and mechanical parameters. Substitution is valid when the following parameters match:
- Tab Width: 0.187" (4.75mm)
- Tab Thickness: 0.020" (0.51mm)
- Wire Gauge: 14-16 AWG
- Termination Method: Crimp
- Gender: Male
- Insulation Type: Non-Mating End Insulated
- Contact Material: Copper
- Contact Finish: Tin
- Insulation Diameter: 0.145" (3.68mm)
- RoHS Compliance: Yes
- MSL Rating: 1 (Unlimited)
The 94825 maintains functional equivalence across all critical parameters while offering the advantage of Active product status and improved availability.
Parameter Comparison
| Parameter | 3M 94822 (Main Part) | 3M 94825 (Substitute) |
|---|---|---|
| Manufacturer | 3M | 3M |
| Series | Highland™ | Highland™ |
| Tab Width | 0.187" (4.75mm) | 0.187" (4.75mm) |
| Tab Thickness | 0.020" (0.51mm) | 0.020" (0.51mm) |
| Wire Gauge | 14-16 AWG | 14-16 AWG |
| Termination | Crimp | Crimp |
| Gender | Male | Male |
| Insulation Type | Non-Mating End Insulated | Non-Mating End Insulated |
| Contact Material | Copper | Copper |
| Contact Finish | Tin | Tin |
| Insulation Diameter | 0.145" (3.68mm) | 0.145" (3.68mm) |
| Color | Blue | Blue |
| RoHS Status | RoHS Compliant | RoHS Compliant |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) |
| REACH Status | REACH Unaffected | REACH Unaffected |
| Product Status | Obsolete | Active |
| Overall Length | 0.840" (21.34mm) | 0.850" (21.59mm) |
Engineering Selection Recommendations
The 3M 94825 is the appropriate selection for applications currently specified with 3M 94822 terminals. The substitute part maintains full electrical and mechanical compatibility across all critical parameters while offering Active product status, ensuring long-term supply availability and compliance with current manufacturing standards.
The 94825 is RoHS Compliant and REACH Unaffected, meeting regulatory requirements equivalent to the original specification. The minimal variance in overall length (0.010" difference) does not affect functional performance in standard quick-connect applications.
Frequently Asked Questions (FAQ)
Q: Can the 3M 94825 be used as a direct replacement for the 3M 94822?
A: Yes. The 94825 maintains identical electrical and mechanical specifications across all critical parameters including tab width, tab thickness, wire gauge, termination method, contact material, and insulation characteristics.
Q: What is the difference between the 94822 and 94825?
A: The primary differences are product status and packaging. The 94822 is Obsolete, while the 94825 is Active. The 94825 has a marginally longer overall length (0.850" versus 0.840"), a difference of 0.010" that does not impact functional compatibility in quick-connect applications.
Q: Are there any compliance or certification differences?
A: No. Both parts are RoHS Compliant, REACH Unaffected, and carry identical MSL ratings of 1 (Unlimited). Regulatory compliance is equivalent.
Q: What packaging options are available for the substitute part?
A: The 3M 94825 is supplied in Bulk packaging, compared to the original 94822 which had no specified packaging designation.
Q: Is the 0.010" length difference significant for my application?
A: The overall length variance between the two parts is minimal and does not affect electrical performance or mechanical fit in standard quick-connect terminal applications. Verify clearance in your specific assembly if space constraints are critical.
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