3M 94805 Quick Connect Crimp Terminal - Equivalent & Substitute Parts

Part Overview

The 3M 94805 is a 0.187" (4.75mm) Quick Connect Male crimp connector terminal designed for 18-22 AWG wire applications. This component features non-mating end insulation and is part of the Highland™ series. The part is currently listed as obsolete, making identification of suitable substitutes essential for ongoing maintenance and repair applications where this connector type is specified in existing designs or equipment.

Substiute Parts

94805

3MIn Stock: 96294805 Datasheet

Current PartRFQ

94808

3MIn Stock: 224094808 Datasheet

DirectRFQ

Key Parameters

Substitute Part Grouping Explanation

The 3M 94808 qualifies as a direct substitute for the 94805 based on the following critical parameters that determine functional compatibility:

• Tab Width: Both parts feature 0.187" (4.75mm) tab width, ensuring mechanical compatibility with mating connectors
• Wire Gauge: Both support 18-22 AWG termination range
• Termination Method: Both utilize crimp termination
• Gender: Both are male connectors
• Insulation Type: Both feature non-mating end insulation
• Contact Material & Finish: Both use copper with tin finish
• Series: Both belong to the Highland™ series
• Compliance: Both are RoHS Compliant with identical MSL and REACH status

The primary distinction is product status: the 94805 is obsolete while the 94808 is active, with the 94808 available in bulk packaging and higher inventory levels.

Parameter Comparison

Engineering Selection Recommendations

The 3M 94808 is the appropriate selection for applications currently specified with the 94805. Both parts maintain identical electrical and mechanical specifications across all critical parameters. The 94808 offers the advantage of active product status with established supply chain availability, whereas the 94805 is obsolete with limited remaining inventory.

The 0.010" (0.25mm) difference in overall length between the two parts falls within typical mechanical tolerances for quick connect terminal applications and does not affect functional performance or mating characteristics.

Both parts carry identical RoHS compliance and regulatory certifications, ensuring no compliance impact when transitioning from the obsolete 94805 to the active 94808.

Frequently Asked Questions (FAQ)

Q: Can the 3M 94808 directly replace the 3M 94805 in existing applications?

A: Yes. The 94808 is functionally equivalent to the 94805 across all critical parameters including tab width, wire gauge, termination method, and contact specifications. The minor 0.010" overall length difference does not affect connector mating or performance.

Q: What is the primary reason to transition from 94805 to 94808?

A: The 94805 is obsolete with limited inventory remaining. The 94808 is an active product with reliable supply availability and is available in bulk packaging for production applications.

Q: Are there any compliance differences between these parts?

A: No. Both parts are RoHS Compliant with identical MSL ratings and REACH status. There are no regulatory or compliance barriers to substitution.

Q: Does packaging differ between the two parts?

A: Yes. The 94805 is supplied with standard packaging, while the 94808 is available in bulk packaging, which may be advantageous for high-volume applications.

Q: What wire gauges are supported by the 94808?

A: The 94808 supports 18-22 AWG wire termination, identical to the 94805.

Q: Are both parts suitable for the same mating connectors?

A: Yes. Both parts feature the same 0.187" (4.75mm) tab width and male gender, ensuring compatibility with identical mating receptacles.