Honeywell 9251405 Pressure Sensor - Equivalent & Substitute Parts

Part Overview

The Honeywell 9251405 is a sealed gauge pressure sensor from the Eclipse series designed for industrial pressure measurement applications. This component features amplified analog voltage output with temperature compensation, operating across a 1000 PSI (6894.76 kPa) range with 0.5 V to 4.5 V output signal. The product is classified as obsolete, making identification of functionally equivalent active alternatives essential for system maintenance, redesign, and procurement planning.

Substiute Parts

9251405
Honeywell Sensing and Productivity SolutionsIn Stock: 10899251405 Datasheet
9251405
Current Part
MLH01KPSB06A
Honeywell Sensing and Productivity SolutionsIn Stock: 832MLH01KPSB06A Datasheet
MLH01KPSB06A
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Key Parameters

Parameter Value
Manufacturer Part Number 9251405
Manufacturer Honeywell Sensing and Productivity Solutions
Series Eclipse
Product Status Obsolete
Pressure Type Sealed Gauge
Operating Pressure 1000 PSI (6894.76 kPa)
Output Type Analog Voltage
Output Range 0.5 V ~ 4.5 V
Accuracy ±0.25%
Supply Voltage 5 V
Port Size Male - 1/8" (3.18 mm) NPT
Port Style Threaded
Features Amplified Output, Temperature Compensated
Maximum Pressure 1500 PSI (10342.14 kPa)
Operating Temperature -40°C ~ 105°C
RoHS Status RoHS Compliant
MSL Rating 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the Honeywell 9251405 is determined by strict alignment of the following critical parameters:

Pressure Measurement Specifications:

  • Pressure type classification (Sealed Gauge)
  • Operating pressure range (1000 PSI / 6894.76 kPa nominal)
  • Maximum pressure rating (minimum 1500 PSI / 10342.14 kPa)

Electrical Interface Requirements:

  • Output type (Analog Voltage)
  • Output signal range (0.5 V ~ 4.5 V)
  • Supply voltage compatibility (5 V nominal, with tolerance range)
  • Accuracy specification (±0.25%)

Mechanical Interface Specifications:

  • Port connection type (Male - 1/8" NPT threaded)
  • Functional features (Amplified Output, Temperature Compensated)

Compliance & Regulatory:

  • RoHS compliance status
  • MSL rating (1 - Unlimited)

The MLH01KPSB06A meets all substitution criteria across these parameter categories while maintaining active product status and enhanced operational specifications.

Parameter Comparison

Parameter 9251405 (Main Part) MLH01KPSB06A (Substitute) Compatibility
Manufacturer Honeywell Sensing and Productivity Solutions Honeywell Sensing and Productivity Solutions Match
Pressure Type Sealed Gauge Sealed Gauge Match
Operating Pressure 1000 PSI (6894.76 kPa) 1000 PSI (6894.76 kPa) Match
Output Type Analog Voltage Analog Voltage Match
Output Range 0.5 V ~ 4.5 V 0.5 V ~ 4.5 V Match
Accuracy ±0.25% ±0.25% Match
Supply Voltage 5 V 5 V ~ 6 V Compatible
Port Size Male - 1/8" (3.18 mm) NPT Male - 1/8" (3.18 mm) NPT Match
Port Style Threaded Threaded Match
Features Amplified Output, Temperature Compensated Amplified Output, Temperature Compensated Match
Maximum Pressure 1500 PSI (10342.14 kPa) 2000 PSI (13789.51 kPa) Substitute Exceeds
Operating Temperature -40°C ~ 105°C -40°C ~ 125°C Substitute Exceeds
RoHS Status RoHS Compliant RoHS Compliant Match
MSL Rating 1 (Unlimited) 1 (Unlimited) Match
Product Status Obsolete Active Substitute Active

Engineering Selection Recommendations

The MLH01KPSB06A serves as a direct functional equivalent to the obsolete Honeywell 9251405 pressure sensor. Both components share identical pressure measurement specifications, electrical output characteristics, and mechanical interface requirements.

Compliance Alignment: Both parts maintain RoHS compliance and MSL rating 1 (Unlimited) status, ensuring regulatory consistency in applications subject to environmental and moisture sensitivity requirements.

Operational Advantages of Substitute: The MLH01KPSB06A provides enhanced specifications beyond the original part:

  • Maximum pressure rating increased from 1500 PSI to 2000 PSI
  • Operating temperature range extended from 105°C to 125°C
  • Supply voltage tolerance expanded to 5 V ~ 6 V range
  • Active product status ensures ongoing availability and support

Electrical Interface Compatibility: The 0.5 V ~ 4.5 V output range, ±0.25% accuracy, and 5 V supply voltage specification remain identical, enabling direct signal conditioning circuit compatibility without modification.

Mechanical Interface Compatibility: Male 1/8" NPT threaded port configuration is preserved, allowing direct installation in existing manifold and system designs without adapter requirements.

Frequently Asked Questions (FAQ)

Q: Can the MLH01KPSB06A directly replace the 9251405 in existing systems?

A: Yes. The substitute part maintains identical pressure type classification, operating pressure range, output signal characteristics, accuracy specification, and mechanical port configuration. No circuit modifications or mechanical adaptations are required for direct substitution.

Q: What is the significance of the supply voltage range difference (5 V versus 5 V ~ 6 V)?

A: The MLH01KPSB06A accepts a wider supply voltage range. Systems designed for 5 V operation remain fully compatible. The expanded tolerance provides additional flexibility for applications with variable power supply conditions.

Q: Does the higher maximum pressure rating (2000 PSI vs. 1500 PSI) affect system compatibility?

A: No. The higher maximum pressure rating of the substitute part indicates greater structural margin and does not affect normal operation at the 1000 PSI nominal operating pressure. This represents an enhancement for system robustness.

Q: Are there termination style differences between these parts?

A: Yes. The 9251405 uses standard termination, while the MLH01KPSB06A features Packard Metripak 150 termination. Connector compatibility must be verified during integration planning.

Q: What is the inventory status for each part?

A: The 9251405 (obsolete) has 993 pieces in stock. The MLH01KPSB06A (active) has 763 pieces in stock. Long-term availability is assured only for the active MLH01KPSB06A part.

Q: Are both parts RoHS compliant?

A: Yes. Both the 9251405 and MLH01KPSB06A maintain full RoHS compliance status, ensuring regulatory alignment for applications subject to environmental restrictions.

Q: What is the MSL rating and why does it matter?

A: Both parts carry MSL rating 1 (Unlimited), indicating no moisture sensitivity restrictions during storage, handling, or assembly processes. This simplifies supply chain management and manufacturing procedures.

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