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Bourns 9230-96 Equivalent & Substitute Parts
Part Overview
The Bourns 9230-96 is a 120 nH unshielded molded inductor rated for 1.1 A with a maximum DC resistance of 80 mOhm. This through-hole axial component operates across a temperature range of -55°C to 105°C and features a phenolic core with ±10% inductance tolerance. The part is classified as obsolete, making identification of functionally equivalent alternatives necessary for ongoing design support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Inductance | 120 nH |
| Inductance Tolerance | ±10% |
| Current Rating | 1.1 A |
| DC Resistance (DCR) | 80 mOhm Max |
| Q Factor @ 25 MHz | 40 |
| Self Resonant Frequency | 650 MHz |
| Operating Temperature Range | -55°C to 105°C |
| Mounting Type | Through Hole |
| Package / Case | Axial |
| Physical Dimensions | 0.095" Dia x 0.250" L (2.41mm x 6.35mm) |
| Core Material | Phenolic |
| Shielding | Unshielded |
Substitute Part Grouping Explanation
Substitution eligibility for the Bourns 9230-96 is determined by the following critical parameters:
- Inductance Value: Must be 120 nH with ±10% tolerance
- Mounting Configuration: Must be through-hole axial package
- Physical Dimensions: Must match 0.095" Dia x 0.250" L (2.41mm x 6.35mm)
- Core Type: Phenolic unshielded construction
- Electrical Performance: Q factor of 40 @ 25 MHz and self-resonant frequency in the 640–650 MHz range
The API Delevan 1025-96K meets all substitution criteria. While it offers improved current rating (1.3 A vs. 1.1 A) and slightly higher DC resistance (90 mOhm vs. 80 mOhm), these variations remain within acceptable operational parameters for equivalent functionality. The extended operating temperature range (-55°C to 125°C vs. -55°C to 105°C) provides additional thermal margin.
Parameter Comparison
| Parameter | Bourns 9230-96 | API Delevan 1025-96K |
|---|---|---|
| Manufacturer | Bourns Inc. | API Delevan Inc. |
| Inductance | 120 nH | 120 nH |
| Inductance Tolerance | ±10% | ±10% |
| Current Rating | 1.1 A | 1.3 A |
| DC Resistance (DCR) | 80 mOhm Max | 90 mOhm Max |
| Q @ 25 MHz | 40 | 40 |
| Self Resonant Frequency | 650 MHz | 640 MHz |
| Operating Temperature Range | -55°C to 105°C | -55°C to 125°C |
| Mounting Type | Through Hole | Through Hole |
| Package / Case | Axial | Axial |
| Physical Dimensions | 0.095" Dia x 0.250" L (2.41mm x 6.35mm) | 0.095" Dia x 0.250" L (2.41mm x 6.35mm) |
| Core Material | Phenolic | Phenolic |
| Shielding | Unshielded | Unshielded |
| Product Status | Obsolete | Active |
Engineering Selection Recommendations
The API Delevan 1025-96K is the qualified substitute for the obsolete Bourns 9230-96. Selection should be based on the following factors:
Product Status: The API Delevan 1025-96K maintains active product status with current manufacturing support, whereas the Bourns 9230-96 is obsolete. This ensures long-term availability and supply chain continuity.
Compliance and Certifications: Both parts share identical RoHS non-compliance status, REACH unaffected classification, and EAR99 ECCN designation. No compliance barriers exist for substitution.
Electrical Compatibility: The substitute part delivers equivalent inductance (120 nH), identical Q factor (40 @ 25 MHz), and comparable self-resonant frequency (640 MHz vs. 650 MHz). The 10 mOhm increase in maximum DC resistance and 0.2 A increase in current rating do not compromise circuit performance in applications designed for the original part.
Thermal Performance: The extended operating temperature range of the substitute (-55°C to 125°C) provides additional margin beyond the original specification (-55°C to 105°C).
Frequently Asked Questions (FAQ)
Q: Can the API Delevan 1025-96K be used as a direct replacement for the Bourns 9230-96?
A: Yes. Both parts are 120 nH unshielded molded inductors with identical physical dimensions (0.095" Dia x 0.250" L), axial through-hole mounting, phenolic cores, and ±10% tolerance. Electrical parameters including Q factor and self-resonant frequency are equivalent.
Q: What are the differences between these two parts?
A: The API Delevan 1025-96K offers a higher current rating (1.3 A vs. 1.1 A), slightly higher maximum DC resistance (90 mOhm vs. 80 mOhm), and an extended operating temperature range (-55°C to 125°C vs. -55°C to 105°C). These differences represent improvements or equivalent performance.
Q: Are there any compliance or certification concerns with substitution?
A: No. Both parts share identical RoHS non-compliance status, REACH unaffected classification, and EAR99 ECCN designation. No additional compliance review is required for substitution.
Q: Will the substitute part fit in the same PCB footprint?
A: Yes. The physical dimensions are identical: 0.095" diameter with 0.250" length. Both use axial through-hole mounting and will occupy the same board space.
Q: Is the API Delevan 1025-96K currently available?
A: Yes. The API Delevan 1025-96K maintains active product status with documented inventory availability, unlike the obsolete Bourns 9230-96.
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