Bourns 9230-96 Equivalent & Substitute Parts

Part Overview

The Bourns 9230-96 is a 120 nH unshielded molded inductor rated for 1.1 A with a maximum DC resistance of 80 mOhm. This through-hole axial component operates across a temperature range of -55°C to 105°C and features a phenolic core with ±10% inductance tolerance. The part is classified as obsolete, making identification of functionally equivalent alternatives necessary for ongoing design support and procurement.

Substiute Parts

9230-96
Bourns Inc.In Stock: 11259230-96 Datasheet
9230-96
Current Part
1025-96K
API Delevan Inc.In Stock: 13801025-96K Datasheet
1025-96K
Similar

Key Parameters

Parameter Value
Inductance 120 nH
Inductance Tolerance ±10%
Current Rating 1.1 A
DC Resistance (DCR) 80 mOhm Max
Q Factor @ 25 MHz 40
Self Resonant Frequency 650 MHz
Operating Temperature Range -55°C to 105°C
Mounting Type Through Hole
Package / Case Axial
Physical Dimensions 0.095" Dia x 0.250" L (2.41mm x 6.35mm)
Core Material Phenolic
Shielding Unshielded

Substitute Part Grouping Explanation

Substitution eligibility for the Bourns 9230-96 is determined by the following critical parameters:

  • Inductance Value: Must be 120 nH with ±10% tolerance
  • Mounting Configuration: Must be through-hole axial package
  • Physical Dimensions: Must match 0.095" Dia x 0.250" L (2.41mm x 6.35mm)
  • Core Type: Phenolic unshielded construction
  • Electrical Performance: Q factor of 40 @ 25 MHz and self-resonant frequency in the 640–650 MHz range

The API Delevan 1025-96K meets all substitution criteria. While it offers improved current rating (1.3 A vs. 1.1 A) and slightly higher DC resistance (90 mOhm vs. 80 mOhm), these variations remain within acceptable operational parameters for equivalent functionality. The extended operating temperature range (-55°C to 125°C vs. -55°C to 105°C) provides additional thermal margin.

Parameter Comparison

Parameter Bourns 9230-96 API Delevan 1025-96K
Manufacturer Bourns Inc. API Delevan Inc.
Inductance 120 nH 120 nH
Inductance Tolerance ±10% ±10%
Current Rating 1.1 A 1.3 A
DC Resistance (DCR) 80 mOhm Max 90 mOhm Max
Q @ 25 MHz 40 40
Self Resonant Frequency 650 MHz 640 MHz
Operating Temperature Range -55°C to 105°C -55°C to 125°C
Mounting Type Through Hole Through Hole
Package / Case Axial Axial
Physical Dimensions 0.095" Dia x 0.250" L (2.41mm x 6.35mm) 0.095" Dia x 0.250" L (2.41mm x 6.35mm)
Core Material Phenolic Phenolic
Shielding Unshielded Unshielded
Product Status Obsolete Active

Engineering Selection Recommendations

The API Delevan 1025-96K is the qualified substitute for the obsolete Bourns 9230-96. Selection should be based on the following factors:

Product Status: The API Delevan 1025-96K maintains active product status with current manufacturing support, whereas the Bourns 9230-96 is obsolete. This ensures long-term availability and supply chain continuity.

Compliance and Certifications: Both parts share identical RoHS non-compliance status, REACH unaffected classification, and EAR99 ECCN designation. No compliance barriers exist for substitution.

Electrical Compatibility: The substitute part delivers equivalent inductance (120 nH), identical Q factor (40 @ 25 MHz), and comparable self-resonant frequency (640 MHz vs. 650 MHz). The 10 mOhm increase in maximum DC resistance and 0.2 A increase in current rating do not compromise circuit performance in applications designed for the original part.

Thermal Performance: The extended operating temperature range of the substitute (-55°C to 125°C) provides additional margin beyond the original specification (-55°C to 105°C).

Frequently Asked Questions (FAQ)

Q: Can the API Delevan 1025-96K be used as a direct replacement for the Bourns 9230-96?

A: Yes. Both parts are 120 nH unshielded molded inductors with identical physical dimensions (0.095" Dia x 0.250" L), axial through-hole mounting, phenolic cores, and ±10% tolerance. Electrical parameters including Q factor and self-resonant frequency are equivalent.

Q: What are the differences between these two parts?

A: The API Delevan 1025-96K offers a higher current rating (1.3 A vs. 1.1 A), slightly higher maximum DC resistance (90 mOhm vs. 80 mOhm), and an extended operating temperature range (-55°C to 125°C vs. -55°C to 105°C). These differences represent improvements or equivalent performance.

Q: Are there any compliance or certification concerns with substitution?

A: No. Both parts share identical RoHS non-compliance status, REACH unaffected classification, and EAR99 ECCN designation. No additional compliance review is required for substitution.

Q: Will the substitute part fit in the same PCB footprint?

A: Yes. The physical dimensions are identical: 0.095" diameter with 0.250" length. Both use axial through-hole mounting and will occupy the same board space.

Q: Is the API Delevan 1025-96K currently available?

A: Yes. The API Delevan 1025-96K maintains active product status with documented inventory availability, unlike the obsolete Bourns 9230-96.

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