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Honeywell 9222501 Pressure Sensor - Equivalent & Substitute Parts
Part Overview
The Honeywell 9222501 is a 100 PSI absolute pressure sensor with Wheatstone Bridge output (0 mV ~ 100 mV at 5V supply). This component features temperature compensation and operates across -54°C to 93°C. The part is classified as obsolete, making identification of suitable substitutes necessary for ongoing system support and new design implementations.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 9222501 |
| Manufacturer | Honeywell Sensing and Productivity Solutions |
| Series | AB/HP |
| Product Status | Obsolete |
| Pressure Type | Absolute |
| Operating Pressure | 100 PSI (689.48 kPa) |
| Output Type | Wheatstone Bridge |
| Output Range | 0 mV ~ 100 mV (5V) |
| Accuracy | ±0.25% |
| Voltage Supply | 5V ~ 6V |
| Maximum Pressure | 200 PSI (1378.95 kPa) |
| Operating Temperature | -54°C ~ 93°C |
| Features | Temperature Compensated |
| Termination Style | Connector |
| Package / Case | Cylinder |
| RoHS Status | RoHS Compliant |
| MSL Rating | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the Honeywell 9222501 is determined by the following critical parameters:
Pressure Specification Match:
- Operating pressure: 100 PSI (689.48 kPa) absolute
- Pressure type: Absolute (not gauge or differential)
Electrical Interface Compatibility:
- Output type: Wheatstone Bridge configuration
- Output range: 0 mV ~ 100 mV
- Supply voltage: 5V ~ 6V nominal
Environmental Operating Range:
- Temperature range must encompass or exceed -54°C to 93°C
Mechanical Interface:
- Termination: Connector-based
- Port style: No port configuration
Regulatory Compliance:
- RoHS compliance required
- ECCN: EAR99 classification
The TE Connectivity Measurement Specialties 154N-100A-R meets these core substitution criteria while maintaining functional equivalence for the specified pressure measurement application.
Parameter Comparison
| Parameter | Honeywell 9222501 | TE Connectivity 154N-100A-R | Compatibility |
|---|---|---|---|
| Pressure Type | Absolute | Absolute | Match |
| Operating Pressure | 100 PSI (689.48 kPa) | 100 PSI (689.48 kPa) | Match |
| Output Type | Wheatstone Bridge | Wheatstone Bridge | Match |
| Output Range | 0 mV ~ 100 mV (5V) | 0 mV ~ 100 mV | Match |
| Accuracy | ±0.25% | ±0.1% | Substitute exceeds specification |
| Maximum Pressure | 200 PSI (1378.95 kPa) | 300 PSI (2068.43 kPa) | Substitute exceeds specification |
| Operating Temperature | -54°C ~ 93°C | -40°C ~ 125°C | Substitute exceeds lower bound; upper bound exceeds specification |
| Features | Temperature Compensated | Temperature Compensated | Match |
| Termination Style | Connector | Connector | Match |
| Port Style | No Port | No Port | Match |
| RoHS Status | RoHS Compliant | ROHS3 Compliant | Match |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) | Match |
| ECCN | EAR99 | EAR99 | Match |
Engineering Selection Recommendations
Primary Substitute: TE Connectivity 154N-100A-R
The TE Connectivity 154N-100A-R is a direct functional equivalent for the obsolete Honeywell 9222501. Both components share identical pressure specifications (100 PSI absolute), output configuration (Wheatstone Bridge, 0-100 mV), and core environmental requirements.
The TE Connectivity substitute demonstrates enhanced performance characteristics:
- Improved accuracy specification (±0.1% versus ±0.25%)
- Extended maximum pressure rating (300 PSI versus 200 PSI)
- Expanded operating temperature range (-40°C to 125°C versus -54°C to 93°C)
Both components maintain RoHS compliance and identical MSL ratings. The substitute is currently in active production status, ensuring long-term availability and supply chain continuity.
Packaging Consideration:
The Honeywell 9222501 is supplied in cylinder package format. The TE Connectivity 154N-100A-R is supplied in module package format with tube packaging. Physical form factor differences require mechanical integration assessment during design transition.
Frequently Asked Questions (FAQ)
Q: Can the TE Connectivity 154N-100A-R directly replace the Honeywell 9222501 in existing applications?
A: The TE Connectivity 154N-100A-R provides electrical and functional equivalence for the specified 100 PSI absolute pressure measurement application. Both components feature identical Wheatstone Bridge output configuration and 0-100 mV output range. Mechanical integration must be verified due to package form factor differences (cylinder versus module).
Q: What are the key parameters that determine substitution eligibility?
A: Substitution is determined by: (1) Pressure type and rating (100 PSI absolute), (2) Output type and range (Wheatstone Bridge, 0-100 mV), (3) Supply voltage compatibility (5V-6V), (4) Temperature operating range, (5) Connector-based termination, and (6) Regulatory compliance (RoHS, ECCN EAR99).
Q: Does the TE Connectivity substitute meet the temperature requirements of the original Honeywell part?
A: The TE Connectivity 154N-100A-R operates from -40°C to 125°C. The original Honeywell 9222501 operates from -54°C to 93°C. The substitute does not extend to the lower -54°C limit. Applications requiring operation below -40°C require alternative solutions.
Q: What is the difference in package format between these two sensors?
A: The Honeywell 9222501 uses a cylinder package configuration. The TE Connectivity 154N-100A-R uses a module package configuration supplied in tube packaging. Physical mounting and integration approaches differ between these form factors.
Q: Are both components RoHS compliant?
A: Yes. The Honeywell 9222501 is RoHS Compliant. The TE Connectivity 154N-100A-R is ROHS3 Compliant. Both meet current RoHS regulatory requirements.
Q: What is the accuracy difference between these sensors?
A: The Honeywell 9222501 specifies ±0.25% accuracy. The TE Connectivity 154N-100A-R specifies ±0.1% accuracy. The substitute provides improved measurement precision.
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