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Bourns 9220-02 Equivalent & Substitute Parts
Part Overview
The Bourns 9220-02 is a 300 µH unshielded drum core wirewound inductor rated for 107 mA with a maximum DC resistance of 8.7 Ohm. This through-hole axial component operates across the temperature range of -55°C to 105°C. The part is currently obsolete, making identification of suitable substitute components essential for ongoing design support and production continuity.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Inductance | 300 µH |
| Tolerance | ±5% |
| Current Rating | 107 mA |
| DC Resistance (Max) | 8.7 Ohm |
| Shielding | Unshielded |
| Operating Temperature | -55°C to 105°C |
| Mounting Type | Through Hole |
| Package / Case | Axial |
Substitute Part Grouping Explanation
Substitution of the Bourns 9220-02 is determined by the following critical parameters:
- Inductance value: 300 µH (exact match required)
- Tolerance: ±5% (defines acceptable inductance range)
- DC Resistance: 8.7 Ohm maximum (electrical performance requirement)
- Current Rating: minimum 107 mA (must support circuit current demands)
- Operating Temperature Range: -55°C to 105°C (environmental compatibility)
- Mounting Type: Through Hole (physical installation requirement)
- Package / Case: Axial (form factor compatibility)
- Shielding: Unshielded (electromagnetic environment consideration)
The API Delevan 2500-02J meets all substitution criteria. While the substitute exhibits a higher current rating (122 mA) and different core material (iron vs. ferrite), these parameters remain within acceptable substitution boundaries for the specified electrical and mechanical requirements.
Parameter Comparison
| Parameter | Bourns 9220-02 | API Delevan 2500-02J |
|---|---|---|
| Manufacturer | Bourns Inc. | API Delevan Inc. |
| Inductance | 300 µH | 300 µH |
| Tolerance | ±5% | ±5% |
| Current Rating (Amps) | 107 mA | 122 mA |
| DC Resistance (Max) | 8.7 Ohm | 8.7 Ohm |
| Shielding | Unshielded | Unshielded |
| Operating Temperature | -55°C to 105°C | -55°C to 105°C |
| Mounting Type | Through Hole | Through Hole |
| Package / Case | Axial | Axial |
| Product Status | Obsolete | Active |
| RoHS Status | RoHS non-compliant | RoHS non-compliant |
Engineering Selection Recommendations
The API Delevan 2500-02J is the qualified substitute for the Bourns 9220-02. Selection is based on the following factors:
- Electrical equivalence: Identical inductance (300 µH), tolerance (±5%), and DC resistance (8.7 Ohm maximum)
- Current capacity: The substitute's 122 mA rating exceeds the original 107 mA requirement, providing operational margin
- Environmental compatibility: Both components operate across -55°C to 105°C
- Physical compatibility: Axial through-hole mounting and unshielded configuration match the original design
- Availability: The substitute is in active production status with current inventory, addressing the obsolescence of the original part
- Compliance alignment: Both components share identical RoHS and REACH status
Frequently Asked Questions (FAQ)
Q: Can the API Delevan 2500-02J be used as a direct replacement for the Bourns 9220-02?
A: Yes. Both components share identical inductance (300 µH), tolerance (±5%), DC resistance (8.7 Ohm), operating temperature range (-55°C to 105°C), and axial through-hole mounting configuration. The substitute's higher current rating (122 mA vs. 107 mA) provides additional operational margin.
Q: What is the difference in core material between these inductors?
A: The Bourns 9220-02 uses a ferrite drum core, while the API Delevan 2500-02J uses an iron molded core. Both configurations deliver the specified inductance and DC resistance values required for circuit operation.
Q: Are there physical size differences between the two parts?
A: Yes. The Bourns 9220-02 measures 0.190" diameter × 0.440" length (4.83mm × 11.18mm), while the API Delevan 2500-02J measures 0.240" diameter × 0.740" length (6.10mm × 18.80mm). Physical layout verification is required before implementation.
Q: What is the packaging difference?
A: The Bourns 9220-02 uses standard packaging, while the API Delevan 2500-02J is supplied in Tape & Reel (TR) format. This affects handling and assembly processes but does not impact electrical performance.
Q: Do both components have the same compliance status?
A: Yes. Both the Bourns 9220-02 and API Delevan 2500-02J are RoHS non-compliant and REACH unaffected, with identical ECCN (EAR99) and HTSUS (8504.50.8000) classifications.
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