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Bourns 9210-86 Equivalent & Substitute Parts
Part Overview
The Bourns 9210-86 is a 160 µH unshielded molded inductor rated for 111 mA with a maximum DC resistance of 6.4 Ohm, designed for through-hole axial mounting. This component operates across a temperature range of -55°C to 105°C and is part of the discontinued 9210 series. Due to its obsolete product status, identifying functionally equivalent alternatives is essential for ongoing design support and production continuity.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Inductance | 160 µH |
| Inductance Tolerance | ±5% |
| Current Rating | 111 mA |
| DC Resistance (DCR) | 6.4 Ohm Max |
| Q Factor @ Frequency | 65 @ 790 kHz |
| Self Resonant Frequency | 7.5 MHz |
| Operating Temperature Range | -55°C to 105°C |
| Shielding | Unshielded |
| Mounting Type | Through Hole |
| Package / Case | Axial |
| Physical Dimensions | 0.156" Dia x 0.375" L (3.96 mm x 9.53 mm) |
Substitute Part Grouping Explanation
Substitution eligibility for the Bourns 9210-86 is determined by the following critical parameters:
- Inductance Value: Must be 160 µH with ±5% tolerance
- DC Resistance: Must not exceed 6.4 Ohm maximum
- Current Rating: Must support minimum 111 mA operation
- Frequency Characteristics: Q factor of 65 @ 790 kHz and self-resonant frequency of 7.5 MHz
- Operating Temperature: Must maintain -55°C to 105°C range
- Mounting Configuration: Through-hole axial package with identical physical dimensions (0.156" Dia x 0.375" L)
- Shielding Type: Unshielded construction
The API Delevan 1537-86J meets all substitution criteria, providing equivalent electrical performance with enhanced current capacity and active product status.
Parameter Comparison
| Parameter | Bourns 9210-86 | API Delevan 1537-86J |
|---|---|---|
| Inductance | 160 µH | 160 µH |
| Inductance Tolerance | ±5% | ±5% |
| Current Rating (Amps) | 111 mA | 126 mA |
| DC Resistance (DCR) | 6.4 Ohm Max | 6.4 Ohm Max |
| Q @ Frequency | 65 @ 790 kHz | 65 @ 790 kHz |
| Frequency - Self Resonant | 7.5 MHz | 7.5 MHz |
| Operating Temperature Range | -55°C to 105°C | -55°C to 105°C |
| Shielding | Unshielded | Unshielded |
| Mounting Type | Through Hole | Through Hole |
| Package / Case | Axial | Axial |
| Physical Dimensions | 0.156" Dia x 0.375" L (3.96 mm x 9.53 mm) | 0.156" Dia x 0.375" L (3.96 mm x 9.53 mm) |
| Product Status | Obsolete | Active |
| Core Material | Ferrite | Iron |
Engineering Selection Recommendations
The API Delevan 1537-86J is the qualified substitute for the Bourns 9210-86. Selection is based on the following engineering factors:
Electrical Equivalence: Both components maintain identical inductance (160 µH ±5%), DC resistance (6.4 Ohm maximum), Q factor (65 @ 790 kHz), and self-resonant frequency (7.5 MHz). The 1537-86J provides 126 mA current rating, exceeding the original 111 mA specification.
Physical Compatibility: Identical through-hole axial package dimensions (0.156" Dia x 0.375" L) ensure direct PCB footprint compatibility without layout modifications.
Operational Range: Both components operate across -55°C to 105°C, maintaining performance across identical environmental conditions.
Product Status: The 1537-86J holds active product status, ensuring long-term availability and supply chain continuity compared to the obsolete 9210-86.
Compliance: Both components share identical RoHS non-compliance status, REACH unaffected classification, and EAR99 ECCN designation.
Frequently Asked Questions (FAQ)
Q: Can the API Delevan 1537-86J directly replace the Bourns 9210-86 in existing designs?
A: Yes. Both inductors maintain identical electrical specifications (160 µH, 6.4 Ohm DCR, 65 Q @ 790 kHz, 7.5 MHz self-resonant frequency) and physical dimensions (0.156" Dia x 0.375" L axial package). Direct PCB substitution is possible without circuit modifications.
Q: What is the difference in current rating between these parts?
A: The Bourns 9210-86 is rated for 111 mA, while the API Delevan 1537-86J is rated for 126 mA. The higher rating of the substitute provides additional design margin and thermal headroom in current-limited applications.
Q: Are there differences in core material between these inductors?
A: Yes. The Bourns 9210-86 uses ferrite core material, while the API Delevan 1537-86J uses iron core material. Both achieve identical electrical performance at the specified frequency (790 kHz test frequency, 7.5 MHz self-resonant frequency).
Q: What packaging options are available for the substitute part?
A: The API Delevan 1537-86J is supplied in Tape & Reel (TR) packaging, suitable for automated assembly processes. The original Bourns 9210-86 packaging format is not specified in available documentation.
Q: Do both parts meet the same compliance and regulatory requirements?
A: Yes. Both components are RoHS non-compliant, REACH unaffected, and classified under EAR99 ECCN with identical HTSUS code 8504.50.8000.
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