Equivalent & Substitute Parts for Honeywell 91MCE2-S1

Part Overview

The Honeywell 91MCE2-S1 is a snap action DPST switch rated for 6A at 120V AC with roller plunger actuation and chassis mount configuration. This component features IP67 ingress protection and cable lead termination with a 1-meter cable length. The 91MCE2-S1 is classified as obsolete, necessitating identification of functionally equivalent active alternatives to maintain system availability and support ongoing procurement requirements.

Substiute Parts

91MCE2-S1
Honeywell Sensing and Productivity SolutionsIn Stock: 76891MCE2-S1 Datasheet
91MCE2-S1
Current Part
NGCMA10AX01C
Honeywell Sensing and Productivity SolutionsIn Stock: 1190NGCMA10AX01C Datasheet
NGCMA10AX01C
Similar

Key Parameters

Parameter Value
Circuit Configuration DPST-NO/NC
Switch Function On-Mom, Off-Mom
Current Rating (AC) 6A
Current Rating (DC) 550mA
Voltage Rating (AC) 120V
Voltage Rating (DC) 125V
Actuator Type Roller Plunger
Mounting Type Chassis Mount
Termination Style Cable Leads
Ingress Protection IP67
Operating Temperature Range -25°C to 85°C
Electrical Life 500,000 Cycles
Mechanical Life 5,000,000 Cycles
RoHS Status RoHS Compliant
MSL Rating 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 91MCE2-S1 is determined by strict equivalence across the following critical parameters:

Electrical Compatibility Requirements:

  • Circuit configuration must be DPST-NO/NC
  • Switch function must be On-Mom, Off-Mom
  • Current rating must support minimum 6A AC and 550mA DC
  • Voltage ratings must meet or exceed 120V AC and 125V DC

Mechanical Compatibility Requirements:

  • Actuator type must be roller plunger
  • Mounting configuration must be chassis mount
  • Termination must be cable leads
  • Ingress protection must be IP67 or higher

Environmental & Compliance Requirements:

  • Operating temperature range must encompass -25°C to 85°C
  • Electrical and mechanical life ratings must meet or exceed specified values
  • RoHS compliance status must be maintained
  • MSL rating must be 1 (Unlimited)

The NGCMA10AX01C meets all mandatory substitution criteria and is classified as an active product, providing long-term availability assurance.

Parameter Comparison

Parameter 91MCE2-S1 (Main Part) NGCMA10AX01C (Substitute) Compatibility Status
Manufacturer Honeywell Sensing and Productivity Solutions Honeywell Sensing and Productivity Solutions Same Manufacturer
Circuit Configuration DPST-NO/NC DPST-NO/NC Equivalent
Switch Function On-Mom, Off-Mom On-Mom, Off-Mom Equivalent
Current Rating (AC) 6A 6A Equivalent
Current Rating (DC) 550mA 550mA Equivalent
Voltage Rating (AC) 120V 120V Equivalent
Voltage Rating (DC) 125V 125V Equivalent
Actuator Type Roller Plunger Roller Plunger Equivalent
Mounting Type Chassis Mount Chassis Mount Equivalent
Termination Style Cable Leads Cable Leads Equivalent
Ingress Protection IP67 IP67 Equivalent
Operating Temperature Range -25°C to 85°C -25°C to 75°C Substitute Range Narrower
Electrical Life 500,000 Cycles 500,000 Cycles Equivalent
Mechanical Life 5,000,000 Cycles 5,000,000 Cycles Equivalent
RoHS Status RoHS Compliant RoHS Compliant Equivalent
MSL Rating 1 (Unlimited) 1 (Unlimited) Equivalent
Product Status Obsolete Active Substitute is Active

Engineering Selection Recommendations

The NGCMA10AX01C is the qualified substitute for the obsolete 91MCE2-S1 based on the following engineering criteria:

Electrical Equivalence: Both components share identical circuit configuration (DPST-NO/NC), switch function (On-Mom, Off-Mom), current ratings (6A AC / 550mA DC), and voltage ratings (120V AC / 125V DC). Electrical performance is fully equivalent.

Mechanical Equivalence: Both components feature roller plunger actuation, chassis mount configuration, cable lead termination, and IP67 ingress protection. Mechanical interface compatibility is confirmed.

Compliance & Certification: Both components maintain RoHS compliance and MSL rating 1 (Unlimited). The substitute carries REACH Unaffected status, providing additional regulatory assurance.

Product Status Advantage: The NGCMA10AX01C is classified as active, ensuring continued availability, technical support, and supply chain stability compared to the obsolete 91MCE2-S1.

Temperature Range Consideration: The NGCMA10AX01C operates across -25°C to 75°C, which is 10°C narrower than the 91MCE2-S1 (-25°C to 85°C). Applications requiring operation above 75°C must be evaluated against actual system requirements.

Frequently Asked Questions (FAQ)

Q: Can the NGCMA10AX01C directly replace the 91MCE2-S1 in existing designs?

A: Yes, the NGCMA10AX01C provides direct electrical and mechanical substitution. Both components share identical circuit configuration, current/voltage ratings, actuator type, mounting method, and termination style. The primary design consideration is the operating temperature range, which is 10°C narrower on the substitute part.

Q: What are the key differences between these two parts?

A: The primary differences are product status (91MCE2-S1 is obsolete; NGCMA10AX01C is active), operating temperature range (91MCE2-S1: -25°C to 85°C; NGCMA10AX01C: -25°C to 75°C), and operating force specifications (91MCE2-S1: 816gf; NGCMA10AX01C: 1122gf). All electrical and mechanical interface parameters are equivalent.

Q: Are there packaging differences between these parts?

A: The 91MCE2-S1 is supplied in standard packaging, while the NGCMA10AX01C is supplied in bulk packaging. This difference does not affect component functionality or electrical performance.

Q: What is the significance of the operating force difference?

A: The NGCMA10AX01C requires higher operating force (1122gf versus 816gf). This parameter is provided for reference but does not affect substitution eligibility, as both parts maintain the same switch function (On-Mom, Off-Mom) and circuit configuration.

Q: Is the NGCMA10AX01C suitable for applications requiring operation above 75°C?

A: The NGCMA10AX01C is rated for operation up to 75°C. Applications requiring operation between 75°C and 85°C must be evaluated against actual system thermal requirements. If sustained operation above 75°C is mandatory, alternative components outside this substitution group may be required.

Q: Are both parts RoHS compliant?

A: Yes, both the 91MCE2-S1 and NGCMA10AX01C are RoHS compliant. The NGCMA10AX01C additionally carries REACH Unaffected status.

Q: What is the cable length specification for the NGCMA10AX01C?

A: The cable length specification for the NGCMA10AX01C is not provided in the available technical data. The 91MCE2-S1 specifies a 1-meter cable length. Verification of cable length requirements is recommended during component procurement.

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