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Equivalent & Substitute Parts for Honeywell 91MCE2-S1
Part Overview
The Honeywell 91MCE2-S1 is a snap action DPST switch rated for 6A at 120V AC with roller plunger actuation and chassis mount configuration. This component features IP67 ingress protection and cable lead termination with a 1-meter cable length. The 91MCE2-S1 is classified as obsolete, necessitating identification of functionally equivalent active alternatives to maintain system availability and support ongoing procurement requirements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Circuit Configuration | DPST-NO/NC |
| Switch Function | On-Mom, Off-Mom |
| Current Rating (AC) | 6A |
| Current Rating (DC) | 550mA |
| Voltage Rating (AC) | 120V |
| Voltage Rating (DC) | 125V |
| Actuator Type | Roller Plunger |
| Mounting Type | Chassis Mount |
| Termination Style | Cable Leads |
| Ingress Protection | IP67 |
| Operating Temperature Range | -25°C to 85°C |
| Electrical Life | 500,000 Cycles |
| Mechanical Life | 5,000,000 Cycles |
| RoHS Status | RoHS Compliant |
| MSL Rating | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the 91MCE2-S1 is determined by strict equivalence across the following critical parameters:
Electrical Compatibility Requirements:
- Circuit configuration must be DPST-NO/NC
- Switch function must be On-Mom, Off-Mom
- Current rating must support minimum 6A AC and 550mA DC
- Voltage ratings must meet or exceed 120V AC and 125V DC
Mechanical Compatibility Requirements:
- Actuator type must be roller plunger
- Mounting configuration must be chassis mount
- Termination must be cable leads
- Ingress protection must be IP67 or higher
Environmental & Compliance Requirements:
- Operating temperature range must encompass -25°C to 85°C
- Electrical and mechanical life ratings must meet or exceed specified values
- RoHS compliance status must be maintained
- MSL rating must be 1 (Unlimited)
The NGCMA10AX01C meets all mandatory substitution criteria and is classified as an active product, providing long-term availability assurance.
Parameter Comparison
| Parameter | 91MCE2-S1 (Main Part) | NGCMA10AX01C (Substitute) | Compatibility Status |
|---|---|---|---|
| Manufacturer | Honeywell Sensing and Productivity Solutions | Honeywell Sensing and Productivity Solutions | Same Manufacturer |
| Circuit Configuration | DPST-NO/NC | DPST-NO/NC | Equivalent |
| Switch Function | On-Mom, Off-Mom | On-Mom, Off-Mom | Equivalent |
| Current Rating (AC) | 6A | 6A | Equivalent |
| Current Rating (DC) | 550mA | 550mA | Equivalent |
| Voltage Rating (AC) | 120V | 120V | Equivalent |
| Voltage Rating (DC) | 125V | 125V | Equivalent |
| Actuator Type | Roller Plunger | Roller Plunger | Equivalent |
| Mounting Type | Chassis Mount | Chassis Mount | Equivalent |
| Termination Style | Cable Leads | Cable Leads | Equivalent |
| Ingress Protection | IP67 | IP67 | Equivalent |
| Operating Temperature Range | -25°C to 85°C | -25°C to 75°C | Substitute Range Narrower |
| Electrical Life | 500,000 Cycles | 500,000 Cycles | Equivalent |
| Mechanical Life | 5,000,000 Cycles | 5,000,000 Cycles | Equivalent |
| RoHS Status | RoHS Compliant | RoHS Compliant | Equivalent |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) | Equivalent |
| Product Status | Obsolete | Active | Substitute is Active |
Engineering Selection Recommendations
The NGCMA10AX01C is the qualified substitute for the obsolete 91MCE2-S1 based on the following engineering criteria:
Electrical Equivalence: Both components share identical circuit configuration (DPST-NO/NC), switch function (On-Mom, Off-Mom), current ratings (6A AC / 550mA DC), and voltage ratings (120V AC / 125V DC). Electrical performance is fully equivalent.
Mechanical Equivalence: Both components feature roller plunger actuation, chassis mount configuration, cable lead termination, and IP67 ingress protection. Mechanical interface compatibility is confirmed.
Compliance & Certification: Both components maintain RoHS compliance and MSL rating 1 (Unlimited). The substitute carries REACH Unaffected status, providing additional regulatory assurance.
Product Status Advantage: The NGCMA10AX01C is classified as active, ensuring continued availability, technical support, and supply chain stability compared to the obsolete 91MCE2-S1.
Temperature Range Consideration: The NGCMA10AX01C operates across -25°C to 75°C, which is 10°C narrower than the 91MCE2-S1 (-25°C to 85°C). Applications requiring operation above 75°C must be evaluated against actual system requirements.
Frequently Asked Questions (FAQ)
Q: Can the NGCMA10AX01C directly replace the 91MCE2-S1 in existing designs?
A: Yes, the NGCMA10AX01C provides direct electrical and mechanical substitution. Both components share identical circuit configuration, current/voltage ratings, actuator type, mounting method, and termination style. The primary design consideration is the operating temperature range, which is 10°C narrower on the substitute part.
Q: What are the key differences between these two parts?
A: The primary differences are product status (91MCE2-S1 is obsolete; NGCMA10AX01C is active), operating temperature range (91MCE2-S1: -25°C to 85°C; NGCMA10AX01C: -25°C to 75°C), and operating force specifications (91MCE2-S1: 816gf; NGCMA10AX01C: 1122gf). All electrical and mechanical interface parameters are equivalent.
Q: Are there packaging differences between these parts?
A: The 91MCE2-S1 is supplied in standard packaging, while the NGCMA10AX01C is supplied in bulk packaging. This difference does not affect component functionality or electrical performance.
Q: What is the significance of the operating force difference?
A: The NGCMA10AX01C requires higher operating force (1122gf versus 816gf). This parameter is provided for reference but does not affect substitution eligibility, as both parts maintain the same switch function (On-Mom, Off-Mom) and circuit configuration.
Q: Is the NGCMA10AX01C suitable for applications requiring operation above 75°C?
A: The NGCMA10AX01C is rated for operation up to 75°C. Applications requiring operation between 75°C and 85°C must be evaluated against actual system thermal requirements. If sustained operation above 75°C is mandatory, alternative components outside this substitution group may be required.
Q: Are both parts RoHS compliant?
A: Yes, both the 91MCE2-S1 and NGCMA10AX01C are RoHS compliant. The NGCMA10AX01C additionally carries REACH Unaffected status.
Q: What is the cable length specification for the NGCMA10AX01C?
A: The cable length specification for the NGCMA10AX01C is not provided in the available technical data. The 91MCE2-S1 specifies a 1-meter cable length. Verification of cable length requirements is recommended during component procurement.
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