Equivalent & Substitute Parts for Honeywell 91MCE28-P1

Part Overview

The Honeywell 91MCE28-P1 is a snap action DPST switch rated for 6A at 120V AC with roller plunger actuation and panel mount configuration. This component is classified as obsolete, necessitating identification of functionally equivalent alternatives for ongoing system maintenance and new design implementations. The 91MCE series has been superseded by active production lines offering compatible electrical and mechanical specifications.

Substiute Parts

91MCE28-P1
Honeywell Sensing and Productivity SolutionsIn Stock: 110791MCE28-P1 Datasheet
91MCE28-P1
Current Part
NGCMA10AX01P
Honeywell Sensing and Productivity SolutionsIn Stock: 1025NGCMA10AX01P Datasheet
NGCMA10AX01P
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Key Parameters

Parameter Value
Circuit Configuration DPST-NO/NC
Current Rating (AC) 6A
Current Rating (DC) 550mA
Voltage Rating (AC) 120V
Voltage Rating (DC) 125V
Actuator Type Roller Plunger
Mounting Type Panel Mount
Termination Style Cable Leads
Ingress Protection IP67
Operating Temperature Range -25°C to 85°C
Electrical Life 500,000 Cycles
Mechanical Life 5,000,000 Cycles
RoHS Compliance Yes

Substitute Part Grouping Explanation

Substitution of the 91MCE28-P1 is based on strict equivalence across the following critical parameters:

Electrical Equivalence Requirements:

  • Circuit configuration: DPST-NO/NC
  • Current rating: 6A (AC) and 550mA (DC)
  • Voltage rating: 120V (AC) and 125V (DC)

Mechanical Equivalence Requirements:

  • Actuator type: Roller Plunger
  • Mounting type: Panel Mount
  • Termination style: Cable Leads
  • Ingress protection: IP67

Lifecycle Equivalence Requirements:

  • Electrical life: 500,000 cycles minimum
  • Mechanical life: 5,000,000 cycles minimum
  • RoHS compliance status

The Honeywell NGCMA10AX01P satisfies all mandatory electrical, mechanical, and lifecycle parameters. Both components are manufactured by Honeywell Sensing and Productivity Solutions and maintain identical core functional specifications.

Parameter Comparison

Parameter 91MCE28-P1 NGCMA10AX01P Compatibility
Manufacturer Honeywell Sensing and Productivity Solutions Honeywell Sensing and Productivity Solutions Match
Circuit Configuration DPST-NO/NC DPST-NO/NC Match
Switch Function On-Mom, Off-Mom On-Mom, Off-Mom Match
Current Rating (AC) 6A 6A Match
Current Rating (DC) 550mA 550mA Match
Voltage Rating (AC) 120V 120V Match
Voltage Rating (DC) 125V 125V Match
Actuator Type Roller Plunger Roller Plunger Match
Mounting Type Panel Mount Panel Mount Match
Termination Style Cable Leads Cable Leads Match
Ingress Protection IP67 IP67 Match
Operating Force 1122gf 1122gf Match
Pretravel 0.071" (1.8mm) 0.083" (2.1mm) Variation
Differential Travel 0.031" (0.8mm) 0.047" (1.2mm) Variation
Overtravel 0.125" (3.2mm) 0.193" (4.9mm) Variation
Operating Temperature Range -25°C to 85°C -25°C to 75°C Variation
Electrical Life 500,000 Cycles 500,000 Cycles Match
Mechanical Life 5,000,000 Cycles 5,000,000 Cycles Match
RoHS Status Compliant Compliant Match
Product Status Obsolete Active Active Alternative

Engineering Selection Recommendations

The NGCMA10AX01P is the direct functional equivalent for the obsolete 91MCE28-P1. Selection of this substitute is supported by the following factors:

Electrical Compatibility: Both components maintain identical current and voltage ratings across AC and DC operating conditions, ensuring direct functional replacement in existing circuit designs.

Mechanical Compatibility: Identical actuator type, mounting configuration, and termination style enable direct mechanical substitution without enclosure or wiring modifications.

Lifecycle Compliance: Both components meet the same electrical and mechanical cycle ratings, supporting equivalent operational longevity in production environments.

Regulatory Compliance: The NGCMA10AX01P maintains RoHS compliance status, meeting current environmental and regulatory requirements for component procurement.

Active Production Status: The NGCMA10AX01P is in active production, ensuring long-term availability and supply chain continuity compared to the obsolete 91MCE28-P1.

Parameter Variations: The NGCMA10AX01P exhibits minor variations in pretravel, differential travel, overtravel, and maximum operating temperature. These variations remain within acceptable tolerances for standard industrial switching applications. The reduced upper temperature limit (75°C versus 85°C) should be evaluated only in applications requiring sustained operation above 75°C.

Frequently Asked Questions (FAQ)

Q: Can the NGCMA10AX01P directly replace the 91MCE28-P1 in existing installations?

A: Yes. Both components share identical electrical ratings (6A at 120V AC), circuit configuration (DPST-NO/NC), actuator type (roller plunger), mounting type (panel mount), and termination style (cable leads). Direct substitution is supported without circuit or mechanical modifications.

Q: What are the differences between these two components?

A: The primary differences are product status and minor mechanical specifications. The NGCMA10AX01P is in active production, while the 91MCE28-P1 is obsolete. The NGCMA10AX01P exhibits slightly larger pretravel (0.083" versus 0.071"), differential travel (0.047" versus 0.031"), and overtravel (0.193" versus 0.125") values. The maximum operating temperature is 75°C for the NGCMA10AX01P compared to 85°C for the 91MCE28-P1.

Q: Are there any applications where the NGCMA10AX01P cannot replace the 91MCE28-P1?

A: Applications requiring sustained operation above 75°C should be evaluated individually. The mechanical travel variations are negligible for standard industrial switching applications but should be confirmed for precision positioning or timing-critical circuits.

Q: What is the cable lead configuration for both components?

A: Both components feature cable leads as the termination style. Specific lead gauge, length, and connector specifications should be verified against the detailed component datasheets for your application requirements.

Q: Are both components RoHS compliant?

A: Yes. Both the 91MCE28-P1 and NGCMA10AX01P are RoHS compliant, meeting current environmental and regulatory standards for component procurement and use.

Q: What is the availability status of these components?

A: The 91MCE28-P1 is obsolete with limited remaining inventory (1014 pieces). The NGCMA10AX01P is in active production with current inventory of 1006 pieces. For new designs and long-term supply requirements, the NGCMA10AX01P is the recommended selection.

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