Equivalent & Substitute Parts for Honeywell 91MCE1-P5

Part Overview

The Honeywell 91MCE1-P5 is a snap action DPST switch rated for 6A at 120V AC with chassis mount configuration and IP67 ingress protection. This component is classified as obsolete, making identification of functionally equivalent alternatives essential for ongoing system maintenance and new design implementations. The switch features a round pin plunger actuator, cable lead termination, and operates across a temperature range of -25°C to 85°C with 500,000 electrical cycles and 5,000,000 mechanical cycles rated life.

Substiute Parts

91MCE1-P5
Honeywell Sensing and Productivity SolutionsIn Stock: 115991MCE1-P5 Datasheet
91MCE1-P5
Current Part
NGCMA50AX01B
Honeywell Sensing and Productivity SolutionsIn Stock: 1071NGCMA50AX01B Datasheet
NGCMA50AX01B
Similar

Key Parameters

Parameter Value
Manufacturer Part Number 91MCE1-P5
Manufacturer Honeywell Sensing and Productivity Solutions
Series 91MCE
Circuit Configuration DPST-NO/NC
Switch Function On-Mom, Off-Mom
Current Rating (AC) 6A
Current Rating (DC) 550mA
Voltage Rating (AC) 120V
Voltage Rating (DC) 125V
Actuator Type Round (Pin Plunger)
Mounting Type Chassis Mount
Termination Style Cable Leads
Ingress Protection IP67 - Dust Tight, Waterproof
Operating Temperature Range -25°C to 85°C
Electrical Life 500,000 Cycles
Mechanical Life 5,000,000 Cycles
RoHS Status RoHS Compliant
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution eligibility for the 91MCE1-P5 is determined by strict equivalence across the following critical parameters:

Electrical Compatibility Requirements:

  • Circuit configuration: DPST-NO/NC
  • Switch function: On-Mom, Off-Mom
  • Current rating: 6A (AC) and 550mA (DC)
  • Voltage rating: 120V (AC) and 125V (DC)

Mechanical & Physical Compatibility Requirements:

  • Actuator type: Round (Pin Plunger)
  • Mounting type: Chassis Mount
  • Termination style: Cable Leads
  • Ingress protection: IP67 - Dust Tight, Waterproof

Performance & Lifecycle Requirements:

  • Electrical life: 500,000 Cycles
  • Mechanical life: 5,000,000 Cycles
  • Operating temperature range: -25°C to 85°C (minimum)
  • RoHS compliance: Required

The NGCMA50AX01B meets all critical electrical, mechanical, and performance parameters. Operational force specifications (1122gf) are identical. Minor variations in pretravel, differential travel, and overtravel dimensions fall within acceptable mechanical tolerances for snap action switch operation. The substitute part operates at a reduced maximum temperature of 75°C, which represents a functional constraint for applications requiring the full -25°C to 85°C range.

Parameter Comparison

Parameter 91MCE1-P5 NGCMA50AX01B Match Status
Manufacturer Honeywell Sensing and Productivity Solutions Honeywell Sensing and Productivity Solutions Identical
Circuit Configuration DPST-NO/NC DPST-NO/NC Identical
Switch Function On-Mom, Off-Mom On-Mom, Off-Mom Identical
Current Rating (AC) 6A 6A Identical
Current Rating (DC) 550mA 550mA Identical
Voltage Rating (AC) 120V 120V Identical
Voltage Rating (DC) 125V 125V Identical
Actuator Type Round (Pin Plunger) Round (Pin Plunger) Identical
Mounting Type Chassis Mount Chassis Mount Identical
Termination Style Cable Leads Cable Leads Identical
Ingress Protection IP67 - Dust Tight, Waterproof IP67 - Dust Tight, Waterproof Identical
Operating Force 1122gf 1122gf Identical
Pretravel 0.071" (1.8mm) 0.083" (2.1mm) Variation: +0.012" (0.3mm)
Differential Travel 0.031" (0.8mm) 0.047" (1.2mm) Variation: +0.016" (0.4mm)
Overtravel 0.125" (3.2mm) 0.193" (4.9mm) Variation: +0.068" (1.7mm)
Operating Temperature Range -25°C to 85°C -25°C to 75°C Upper limit reduced by 10°C
Electrical Life 500,000 Cycles 500,000 Cycles Identical
Mechanical Life 5,000,000 Cycles 5,000,000 Cycles Identical
RoHS Status RoHS Compliant RoHS Compliant Identical
Product Status Obsolete Active Substitute is active

Engineering Selection Recommendations

The NGCMA50AX01B is the direct functional equivalent for the obsolete 91MCE1-P5. Both components are manufactured by Honeywell Sensing and Productivity Solutions and share identical electrical ratings, circuit configuration, mechanical mounting, and lifecycle specifications.

Selection Criteria:

The NGCMA50AX01B is suitable for direct substitution in applications where the operating temperature does not exceed 75°C. For systems requiring operation at temperatures between 75°C and 85°C, alternative components must be evaluated.

The substitute part is currently in active production status with 1011 pieces available in inventory, ensuring supply chain continuity compared to the obsolete 91MCE1-P5 (1121 pieces in stock).

Both components maintain RoHS compliance and carry identical ECCN (EAR99) classification. The NGCMA50AX01B operates under different HTSUS classification (8536.50.7000 versus 8536.50.9055), which may affect tariff treatment depending on import jurisdiction.

Minor dimensional variations in pretravel, differential travel, and overtravel are within acceptable mechanical tolerances for snap action switch applications and do not affect functional compatibility in standard switching circuits.

Frequently Asked Questions (FAQ)

Q: Can the NGCMA50AX01B replace the 91MCE1-P5 in all applications?

A: The NGCMA50AX01B is functionally equivalent for applications operating at temperatures up to 75°C. The original 91MCE1-P5 is rated to 85°C. Applications requiring operation above 75°C require alternative component evaluation.

Q: Are the electrical ratings identical between these two parts?

A: Yes. Both components are rated for 6A at 120V AC and 550mA at 125V DC with DPST-NO/NC circuit configuration and On-Mom, Off-Mom switch function.

Q: What is the significance of the dimensional variations shown in the parameter comparison?

A: The pretravel, differential travel, and overtravel variations are mechanical characteristics of the snap action mechanism. These variations fall within acceptable tolerances for switch operation and do not affect electrical performance or circuit compatibility.

Q: Why is the 91MCE1-P5 classified as obsolete?

A: The 91MCE1-P5 is no longer in active production. The NGCMA50AX01B from the active NGC series provides equivalent functionality and is the recommended replacement for new designs and ongoing maintenance.

Q: Are there packaging differences between these components?

A: The 91MCE1-P5 is packaged with cable leads (5m cable length specified). The NGCMA50AX01B is supplied in bulk packaging. Both use identical cable lead termination style.

Q: Do both parts meet RoHS compliance requirements?

A: Yes. Both the 91MCE1-P5 and NGCMA50AX01B are RoHS compliant with MSL rating of 1 (Unlimited moisture sensitivity level).

Q: What is the inventory status for these components?

A: The obsolete 91MCE1-P5 has 1121 pieces in stock. The active substitute NGCMA50AX01B has 1011 pieces in stock, providing immediate availability for new orders.

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