Amphenol ICC 91036-120 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 91036-120 is a rectangular connector header designed for surface mount applications with 40 positions arranged in 2 rows at 0.050" (1.27mm) pitch. This component belongs to the Rib-Cage™ III series and features shrouded 4-wall construction with push-pull fastening. The part is currently classified as obsolete, making identification of functionally equivalent alternatives essential for ongoing design support and production continuity.

Substiute Parts

91036-120
Amphenol ICC (FCI)In Stock: 95791036-120 Datasheet
91036-120
Current Part
5-104693-4
TE Connectivity AMP ConnectorsIn Stock: 15055-104693-4 Datasheet
5-104693-4
MFR Recommended

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 40
Number of Rows 2
Pitch - Mating 0.050" (1.27mm)
Row Spacing - Mating 0.050" (1.27mm)
Mounting Type Surface Mount
Style Board to Board
Shrouding Shrouded - 4 Wall
Fastening Type Push-Pull
Termination Solder
Material Flammability Rating UL94 V-0
Operating Temperature Range -55°C ~ 130°C
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the Amphenol ICC 91036-120 is determined by strict alignment of the following critical parameters:

  • Connector type (Header)
  • Contact type (Male Pin)
  • Position count (40 positions)
  • Row configuration (2 rows)
  • Mating pitch (0.050" / 1.27mm)
  • Row spacing (0.050" / 1.27mm)
  • Mounting method (Surface Mount)
  • Board-to-board style
  • Shrouding configuration (Shrouded - 4 Wall)
  • Fastening mechanism (Push-Pull)
  • Termination method (Solder)
  • Flammability compliance (UL94 V-0)

The TE Connectivity AMP Connectors part number 5-104693-4 meets all these core electrical and mechanical requirements, establishing it as a direct functional equivalent despite differences in contact geometry, insulation material, and temperature operating range.

Parameter Comparison

Parameter 91036-120 (Amphenol ICC) 5-104693-4 (TE Connectivity)
Connector Type Header Header
Contact Type Male Pin Male Pin
Number of Positions 40 40
Number of Rows 2 2
Pitch - Mating 0.050" (1.27mm) 0.050" (1.27mm)
Row Spacing - Mating 0.050" (1.27mm) 0.050" (1.27mm)
Mounting Type Surface Mount Surface Mount
Style Board to Board Board to Board
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Fastening Type Push-Pull Push-Pull
Termination Solder Solder
Contact Shape Square Circular
Contact Finish - Mating Gold or Gold, GXT™ Gold
Contact Finish Thickness - Mating 30.0µin (0.76µm) 30.0µin (0.76µm)
Insulation Material Thermoplastic, Glass Filled Liquid Crystal Polymer (LCP)
Operating Temperature Range -55°C ~ 130°C -65°C ~ 105°C
Material Flammability Rating UL94 V-0 UL94 V-0
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited)
Mated Stacking Heights 9.93mm 9.91mm
Product Status Obsolete Active
RoHS Status RoHS non-compliant ROHS3 Compliant

Engineering Selection Recommendations

The TE Connectivity AMP Connectors 5-104693-4 is the designated substitute for the obsolete Amphenol ICC 91036-120. Selection of this alternative is supported by the following factors:

  • Active product status ensures ongoing availability and manufacturing support
  • ROHS3 compliance addresses regulatory requirements not met by the original part
  • Identical mating pitch, row configuration, and position count guarantee mechanical and electrical compatibility
  • Matching flammability rating (UL94 V-0) maintains safety compliance
  • Equivalent contact finish thickness on mating surfaces preserves signal integrity
  • Mated stacking height differential of 0.02mm is negligible for board-to-board applications
  • Operating temperature range of -65°C ~ 105°C covers the majority of industrial and commercial applications; designs requiring the full -55°C ~ 130°C range of the original part require thermal analysis

Frequently Asked Questions (FAQ)

Q: Can the TE Connectivity 5-104693-4 be used as a direct replacement for the Amphenol ICC 91036-120?

A: Yes. Both connectors share identical mating pitch (0.050" / 1.27mm), position count (40), row configuration (2 rows), mounting type (surface mount), shrouding (4-wall), and fastening mechanism (push-pull). The connectors are mechanically and electrically compatible for board-to-board applications.

Q: What are the differences between these two connectors?

A: The primary differences are contact shape (square vs. circular), insulation material (thermoplastic glass-filled vs. liquid crystal polymer), operating temperature range (-55°C ~ 130°C vs. -65°C ~ 105°C), and RoHS compliance status. The TE Connectivity part is ROHS3 compliant while the Amphenol part is not.

Q: Does the change in contact shape from square to circular affect compatibility?

A: No. Both contact shapes are designed for the same 0.050" (1.27mm) pitch and deliver equivalent electrical performance. The circular contact geometry of the TE Connectivity part is a design variation that does not impact mating or signal integrity.

Q: Are there packaging differences between these parts?

A: The TE Connectivity 5-104693-4 is supplied in tube packaging. Verify packaging requirements for your production process.

Q: What is the temperature operating range limitation?

A: The TE Connectivity substitute operates from -65°C ~ 105°C, compared to the original -55°C ~ 130°C range. Applications requiring operation above 105°C or below -65°C require thermal performance verification.

Q: Is the mated stacking height difference significant?

A: The difference of 0.02mm (9.93mm vs. 9.91mm) is within standard manufacturing tolerances and does not affect board-to-board spacing or mechanical fit.

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