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Amphenol ICC 89541-910 Rectangular Connector - Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 89541-910 is a shrouded right-angle header connector with 10 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This through-hole component features male pins, solder termination, and push-pull fastening, designed for board-to-board or cable interconnection applications. The part is currently obsolete, making equivalent substitutes necessary for ongoing production and maintenance requirements. Active alternatives from Amphenol ICC, HARTING, and JAE Electronics provide functional equivalence while offering improved product status and compliance certifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 10 |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole, Right Angle |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Contact Material | Phosphor Bronze |
| Contact Finish - Mating | Gold, GXT™ |
| Material Flammability Rating | UL94 V-0 |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the 89541-910 is determined by strict equivalence across the following critical parameters:
- Pitch - Mating: 0.100" (2.54mm) - exact match required
- Number of Positions: 10 - exact match required
- Number of Rows: 2 - exact match required
- Mounting Type: Through Hole, Right Angle - exact match required
- Shrouding: Shrouded - 4 Wall - exact match required
- Termination: Solder - exact match required
- Contact Type: Male Pin - exact match required
- Material Flammability Rating: UL94 V-0 - exact match required
All four substitute parts meet these mandatory criteria. Variations in contact shape (square vs. circular), insulation material composition, contact length tolerances, fastening mechanism (push-pull vs. latch holder), and compliance certifications do not preclude functional substitution when the above parameters align.
Parameter Comparison
| Parameter | 89541-910 (Main) | 69155-110LF | 09185106321 | 09185107323 | PS-10PE-D4LT1-B1E |
|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | Amphenol ICC (FCI) | HARTING | HARTING | JAE Electronics |
| Product Status | Obsolete | Active | Active | Active | Active |
| Connector Type | Header | Header | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 10 | 10 | 10 | 10 | 10 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Solder | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Latch Holder | Latch Holder | Latch Holder |
| Contact Shape | Square | Circular | Square | Square | Square |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.240" (6.10mm) | 0.242" (6.15mm) | 0.236" (6.00mm) |
| Contact Length - Post | 0.105" (2.67mm) | 0.105" (2.67mm) | 0.177" (4.50mm) | 0.114" (2.90mm) | 0.110" (2.79mm) |
| Insulation Height | 0.330" (8.38mm) | 0.331" (8.40mm) | 0.366" (9.30mm) | 0.366" (9.30mm) | 0.327" (8.30mm) |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Copper Alloy | Copper Alloy | Copper Alloy |
| Contact Finish - Mating | Gold, GXT™ | Gold, GXT™ | Gold | Gold | Gold |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | RoHS non-compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
All four substitute parts are functionally equivalent to the 89541-910 based on critical connector parameters. Selection should prioritize product status and compliance requirements:
Amphenol ICC 69155-110LF is the primary substitute within the same manufacturer family. It maintains active product status, achieves RoHS compliance, and preserves the Quickie™ series designation. The circular contact shape and blue insulation color differ from the original, but these do not affect electrical or mechanical compatibility. Packaging is bulk format.
HARTING 09185106321 and 09185107323 (SEK series) offer active status and ROHS3 compliance with extended operating temperature range (-55°C to 125°C). Both feature latch holder fastening instead of push-pull, and copper alloy contacts. The primary distinction is packaging: 09185106321 is supplied in bulk, while 09185107323 is supplied in trays. Contact post length differs between the two variants (0.177" vs. 0.114"), affecting board-level clearance considerations.
JAE Electronics PS-10PE-D4LT1-B1E provides active status and RoHS compliance with the lowest insulation height (0.327"). This part features latch holder fastening and tin-plated contact posts, distinguishing it from other alternatives. Bulk packaging is standard.
For new designs or production requiring regulatory compliance, any of the four active substitutes are acceptable. For direct replacement in existing assemblies, 69155-110LF maintains closest mechanical and electrical alignment with the original 89541-910.
Frequently Asked Questions (FAQ)
Q: Can the 89541-910 be directly replaced with any of these substitutes in existing PCB designs?
A: Yes. All four substitutes share identical pitch (0.100"), position count (10), row configuration (2), mounting type (through-hole right-angle), and shrouding (4-wall). PCB footprints designed for the 89541-910 will accommodate these alternatives. Minor variations in insulation height and contact length do not affect board-level compatibility.
Q: What is the difference between push-pull and latch holder fastening?
A: The 89541-910 uses push-pull fastening, while three substitutes (HARTING and JAE) employ latch holder mechanisms. Both provide secure mating. Push-pull requires axial force for engagement and disengagement, while latch holders use mechanical latches. Connector interface compatibility depends on the mating connector type; verify that the mating connector supports the fastening mechanism of the selected substitute.
Q: Are there compliance differences between substitutes?
A: The 89541-910 is RoHS non-compliant. All four substitutes are RoHS compliant (69155-110LF, PS-10PE-D4LT1-B1E) or ROHS3 compliant (09185106321, 09185107323). For applications requiring regulatory compliance, any substitute meets current standards. The HARTING variants additionally provide REACH Unaffected status.
Q: How do contact material differences affect performance?
A: The 89541-910 uses phosphor bronze contacts; substitutes use either phosphor bronze (69155-110LF) or copper alloy (HARTING, JAE). Both materials provide adequate electrical conductivity and mechanical durability for standard signal and low-power applications. Contact finish (gold plating) is consistent across all parts, ensuring corrosion resistance.
Q: What packaging options are available?
A: 69155-110LF, 09185106321, and PS-10PE-D4LT1-B1E are supplied in bulk packaging. 09185107323 is supplied in trays. Packaging selection depends on production volume and handling requirements; electrical and mechanical specifications are identical regardless of packaging format.
Q: Do the HARTING variants support the extended operating temperature range?
A: Yes. HARTING parts 09185106321 and 09185107323 are rated for -55°C to 125°C operation. The 89541-910, 69155-110LF, and PS-10PE-D4LT1-B1E do not specify operating temperature limits in the provided data. For applications requiring extended temperature performance, HARTING variants are the appropriate selection.
Q: Are there differences in contact post length that affect assembly?
A: Yes. Contact post lengths vary: 89541-910 (0.105"), 69155-110LF (0.105"), 09185106321 (0.177"), 09185107323 (0.114"), and PS-10PE-D4LT1-B1E (0.110"). Longer posts (09185106321) provide greater board-level clearance but may require PCB design adjustment. Shorter posts (89541-910, 69155-110LF) are suitable for standard through-hole assembly. Verify PCB hole depth and via clearance when selecting variants with different post lengths.
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