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Equivalent & Substitute Parts for Preci-Dip 892-80-010-20-001101
Part Overview
The Preci-Dip 892-80-010-20-001101 is a rectangular connector header, right-angle mounted, with 10 positions at 2.54mm pitch. This through-hole component is designed for board-to-board applications with male pin contacts, solder termination, and push-pull fastening. The part is Active in product status and maintains full inventory availability of 1017 pieces. Equivalent and substitute parts are identified to support design flexibility, supply chain continuity, and application-specific requirements where mechanical or electrical parameters align within acceptable tolerances.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 892-80-010-20-001101 |
| Manufacturer | Preci-Dip |
| Category | Rectangular Connectors |
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 10 |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole, Right Angle |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Current Rating | 3A |
| Voltage Rating | 150VDC |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution eligibility for the Preci-Dip 892-80-010-20-001101 is determined by strict alignment of the following critical parameters:
Primary Matching Criteria:
- Pitch - Mating: 0.100" (2.54mm) — exact match required
- Number of Positions: 10 — exact match required
- Number of Rows: 2 — exact match required
- Row Spacing - Mating: 0.100" (2.54mm) — exact match required
- Connector Type: Header — exact match required
- Contact Type: Male Pin — exact match required
- Mounting Type: Through Hole, Right Angle — exact match required
- Termination: Solder — exact match required
- Fastening Type: Push-Pull — exact match required
- Style: Board to Board — exact match required
- Shrouding: Unshrouded — exact match required
- Material Flammability Rating: UL94 V-0 — exact match required
Secondary Compatibility Parameters:
- Current Rating: 3A minimum required
- Operating Temperature Range: must encompass or exceed -55°C to 125°C
- Contact Shape: Square — exact match required
- Insulation Color: Black — exact match required
All identified substitute parts meet these criteria. Variations in contact material (Brass vs. Phosphor Bronze), contact finish (Tin vs. Gold), insulation material composition, and specific contact dimensions within the mating and post length ranges do not preclude substitution when primary parameters align.
Parameter Comparison
| Parameter | 892-80-010-20-001101 (Preci-Dip) | 68020-110HLF (Amphenol ICC) | 68021-110HLF (Amphenol ICC) | 68021-210HLF (Amphenol ICC) | 68021-410HLF (Amphenol ICC) | 77317-104-10LF (Amphenol ICC) | M20-9740542 (Harwin) | M20-9740546 (Harwin) |
|---|---|---|---|---|---|---|---|---|
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Connector Type | Header | Header | Header | Header | Header | Header, Breakaway | Header, Cuttable | Header, Cuttable |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Current Rating (Amps) | 3A | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact |
| Voltage Rating | 150VDC | Not specified | 110V | 110V | 110V | Not specified | Not specified | Not specified |
| Operating Temperature | -55°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 130°C | -40°C ~ 105°C | -40°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Product Status | Active | Active | Active | Active | Active | Active | Active | Active |
| Contact Material | Brass | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Brass | Brass |
| Contact Finish - Mating | Tin | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Tin | Gold, GXT™ | Gold | Tin |
| Contact Length - Mating | 0.236" (6.00mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.228" (5.80mm) | 0.228" (5.80mm) |
| Contact Length - Post | 0.118" (3.00mm) | 0.095" (2.41mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.118" (3.00mm) | 0.118" (3.00mm) |
| Insulation Height | 0.200" (5.08mm) | 0.190" (4.83mm) | 0.190" (4.83mm) | 0.190" (4.83mm) | 0.190" (4.83mm) | 0.190" (4.83mm) | 0.200" (5.08mm) | 0.200" (5.08mm) |
| Insulation Color | Black | Black | Black | Black | Black | Black | Black | Black |
| Shrouding | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded |
| Style | Board to Board | Board to Board | Board to Board | Board to Board | Board to Board | Board to Board | Board to Board or Cable | Board to Board or Cable |
| Packaging | Bulk | Bag | Bag | Bag | Bag | Bulk | Bulk | Bulk |
| Inventory (Pcs) | 1017 | 1584 | 1489 | 3349 | 7888 | 1624 | 2908 | 2477 |
Engineering Selection Recommendations
Primary Selection (Direct Equivalent):
The Preci-Dip 892-80-010-20-001101 is the specified component. All substitute parts listed are Active in product status and maintain full inventory availability. Selection of an equivalent part should be based on the following engineering criteria:
Amphenol ICC BERGSTIK® II Series (68020-110HLF, 68021-110HLF, 68021-210HLF, 68021-410HLF): These parts are RoHS Compliant and feature phosphor bronze contacts with gold or tin finishes. The 68021-410HLF offers the highest inventory level (7888 pieces) and tin contact finish matching the original specification. Operating temperature range extends to -65°C, exceeding the original -55°C minimum. Voltage rating of 110V is specified for 68021 variants; the original part specifies 150VDC. These parts are suitable for applications where extended temperature performance and higher inventory availability are advantageous.
Amphenol ICC BERGSTIK® Series (77317-104-10LF): This breakaway header variant is RoHS Compliant with phosphor bronze contacts and gold GXT™ finish. Operating temperature extends to -65°C to 130°C, providing the widest temperature envelope. The breakaway feature allows individual position separation. Inventory availability is 1624 pieces. This variant is suitable for applications requiring modular connector configurations.
Harwin M20 Series (M20-9740542, M20-9740546): Both variants are ROHS3 Compliant with brass contacts matching the original material specification. M20-9740542 features gold mating finish; M20-9740546 features tin finish. Both maintain the original insulation height of 0.200" (5.08mm) and contact post length of 0.118" (3.00mm). Operating temperature range is -40°C to 105°C, which does not extend to the original -55°C minimum. These parts are suitable for applications where ROHS3 compliance and brass contact material are required, provided the operating temperature range is acceptable. Inventory levels are 2908 and 2477 pieces respectively.
Compliance Considerations:
- Original part: ROHS3 Compliant, REACH Unaffected
- Amphenol ICC parts: RoHS Compliant, REACH Affected
- Harwin parts: ROHS3 Compliant, REACH Unaffected
All parts carry UL94 V-0 flammability rating and EAR99 ECCN classification. Moisture Sensitivity Level is 1 (Unlimited) across all variants.
Frequently Asked Questions (FAQ)
Q1: Can I substitute the Preci-Dip 892-80-010-20-001101 with any of the listed equivalent parts?
A: Yes, all listed parts meet the critical substitution criteria: 2.54mm pitch, 10 positions in 2 rows, male pin headers, through-hole right-angle mounting, solder termination, and push-pull fastening. All parts are Active in product status and carry UL94 V-0 flammability certification. Selection depends on specific application requirements regarding contact material, finish, temperature range, and compliance status.
Q2: What is the difference between the Amphenol ICC BERGSTIK® II and BERGSTIK® series?
A: The BERGSTIK® II series (68020, 68021 base numbers) represents the current generation with phosphor bronze contacts and gold or tin finishes. The BERGSTIK® series (77317 base number) includes the breakaway variant 77317-104-10LF, which allows individual position separation. Both series meet the same pitch, position count, and mounting specifications.
Q3: Why do some substitute parts specify 110V while the original specifies 150VDC?
A: Voltage rating is a specified parameter that varies by manufacturer design. The original Preci-Dip part is rated 150VDC. Amphenol ICC 68021 variants specify 110V. The 68020-110HLF and 77317-104-10LF do not specify voltage rating. When voltage rating is critical to the application, the original part or parts with equivalent or higher voltage specifications should be selected.
Q4: What is the significance of contact finish differences (Tin vs. Gold)?
A: Contact finish affects electrical performance, corrosion resistance, and cost. Tin finish (original part and 68021-410HLF, M20-9740546) provides cost-effective performance for standard applications. Gold finish (68020-110HLF, 68021-110HLF, 68021-210HLF, 77317-104-10LF, M20-9740542) offers superior corrosion resistance and is preferred for high-reliability or harsh environment applications. Both finishes are compatible with the 3A current rating and push-pull fastening mechanism.
Q5: Are there temperature range limitations when substituting?
A: The original part operates from -55°C to 125°C. Amphenol ICC parts extend to -65°C to 125°C or -65°C to 130°C, providing wider operating margins. Harwin M20 series operates from -40°C to 105°C, which does not reach the original -55°C minimum. If the application requires operation below -40°C, Harwin parts are not suitable. If operation above 125°C is required, only the 77317-104-10LF (to 130°C) qualifies.
Q6: What is the difference between Bulk and Bag packaging?
A: Bulk packaging (original part, 77317-104-10LF, M20-9740542, M20-9740546) typically indicates loose components in larger quantities per container. Bag packaging (Amphenol ICC 68020, 68021 variants) indicates smaller quantity groupings. Packaging does not affect electrical or mechanical compatibility; selection depends on procurement and assembly workflow requirements.
Q7: Does REACH Affected status impact substitution eligibility?
A: REACH Affected status indicates the part contains substances of concern under EU REACH regulations. The original Preci-Dip part is REACH Unaffected. Amphenol ICC parts are REACH Affected; Harwin parts are REACH Unaffected. For applications subject to REACH compliance requirements, REACH Unaffected parts (original or Harwin M20 series) should be prioritized.
Q8: Can the breakaway variant 77317-104-10LF be used in place of standard headers?
A: Yes. The 77317-104-10LF breakaway header maintains all critical electrical and mechanical parameters. The breakaway feature allows individual positions to be separated after assembly, providing design flexibility. This variant is fully compatible with applications using standard headers, with the added capability of modular configuration.
Q9: What is the significance of contact material differences (Brass vs. Phosphor Bronze)?
A: The original part uses brass contacts; most Amphenol ICC substitutes use phosphor bronze. Both materials support the 3A current rating and are suitable for standard applications. Phosphor bronze offers slightly higher spring force and durability in high-cycle mating applications. Brass provides cost-effective performance for standard board-to-board connections. Material selection does not preclude substitution when other parameters align.
Q10: Which substitute part offers the highest inventory availability?
A: The Amphenol ICC 68021-410HLF offers the highest inventory level at 7888 pieces. This part features tin contact finish matching the original specification, phosphor bronze contacts, and extended operating temperature range (-65°C to 125°C). It is suitable for applications where supply chain continuity and inventory availability are critical factors.
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