Equivalent & Substitute Parts for Eaton 89096-005 Subminiature Fuse

Part Overview

The Eaton 89096-005 is a subminiature AC/DC fuse classified as a buss fuse component. This part is currently obsolete, which necessitates identification of functionally equivalent alternatives for ongoing maintenance and repair applications. The substitute part PCC-1-R from Eaton's PC-Tron® series provides electrical and mechanical compatibility for direct replacement in applications requiring subminiature fuse functionality.

Substiute Parts

89096-005

Eaton - Electronics DivisionIn Stock: 80689096-005 Datasheet

Current PartRFQ

PCC-1-R

Eaton - Electronics DivisionIn Stock: 797PCC-1-R Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

The substitute part PCC-1-R is classified as equivalent based on the following substitution criteria:

Electrical Parameters:

• Both parts function as AC/DC fuses within the subminiature category
• Voltage ratings (250 V AC, 450 V DC) establish the electrical operating envelope
• Current rating of 1 A defines the protection threshold
• Fast Blow response time characteristic

Mechanical Parameters:

• Board mount configuration with radial, box package style
• Through-hole mounting compatibility
• Physical dimensions within subminiature classification (0.350" L x 0.184" W x 0.345" H)

Compliance Parameters:

• Both parts maintain RoHS compliance status
• CSA and UL approval agencies certify both components
• ECCN and HTSUS classifications remain identical
• MSL rating compatibility (original part MSL 1; substitute part Not Applicable)

Product Status Consideration:

• Original part 89096-005 is obsolete; substitute PCC-1-R is active production

Parameter Comparison

Engineering Selection Recommendations

Primary Substitute: PCC-1-R

The PCC-1-R is the direct equivalent for the obsolete 89096-005. Selection is based on:

1. Regulatory Compliance: Both parts carry identical ECCN (EAR99) and HTSUS (8536.10.0040) classifications, ensuring no export or tariff complications during substitution.

2. Certification Alignment: CSA and UL approvals are maintained across both parts, preserving system-level compliance certifications.

3. RoHS Compliance: The substitute PCC-1-R meets ROHS3 Compliant status, which supersedes the original RoHS Compliant designation, ensuring forward compatibility with current environmental regulations.

4. Active Production Status: PCC-1-R is in active production, ensuring long-term availability and supply chain continuity compared to the obsolete 89096-005.

5. Electrical and Mechanical Specifications: The 1 A current rating, 250 V AC / 450 V DC voltage ratings, fast-blow response, and through-hole radial package configuration establish functional equivalence for board-mount fuse applications.

Frequently Asked Questions (FAQ)

Q: Can PCC-1-R directly replace 89096-005 in existing assemblies?

A: Yes. Both parts share identical electrical ratings (1 A, 250 V AC, 450 V DC), fast-blow response characteristics, and through-hole radial mounting configuration. The physical dimensions (0.350" L x 0.184" W x 0.345" H) are compatible with subminiature fuse footprints.

Q: What is the difference between RoHS Compliant and ROHS3 Compliant?

A: ROHS3 Compliant represents the current iteration of RoHS regulations and supersedes earlier RoHS Compliant designations. PCC-1-R meets the more stringent ROHS3 standard, ensuring compliance with the latest environmental directives.

Q: Are there any regulatory or export restrictions when substituting to PCC-1-R?

A: No. Both parts carry identical ECCN (EAR99) and HTSUS (8536.10.0040) classifications. No additional export licensing or tariff reclassification is required.

Q: Why is 89096-005 listed as obsolete?

A: Eaton has discontinued the 89096-005 in favor of the PCC-1-R, which offers active production support, current RoHS3 compliance, and equivalent electrical and mechanical performance.

Q: What is the breaking capacity of PCC-1-R?

A: The breaking capacity is 50 A AC and 5.9 kA DC at rated voltage, providing the fault-clearing capability required for subminiature fuse applications.

Q: Is the Melting I²t value important for substitution?

A: The Melting I²t value of 0.02 for PCC-1-R defines the thermal energy threshold for fuse operation. This parameter is specific to the substitute part and should be verified against circuit protection requirements in the application.