TE Connectivity AMP Connectors 87160-9 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 87160-9 is a rectangular connector header designed for through-hole mounting applications. This connector features 8 vertical positions with a 0.156" (3.96mm) pitch and is part of the AMPMODU Mod I series. The part maintains active product status and is available in bulk packaging with 978 pieces in current inventory.

Substitute parts are identified to address application requirements including component availability, compliance specifications, and design flexibility across equivalent connector architectures. All substitute parts share the core functional parameters of 8-position, 0.156" pitch, vertical header configuration with through-hole solder termination.

Substiute Parts

87160-9

TE Connectivity AMP ConnectorsIn Stock: 99487160-9 Datasheet

Current PartRFQ

0026202081

MolexIn Stock: 16500026202081 Datasheet

SimilarRFQ

0026602080

MolexIn Stock: 80850026602080 Datasheet

SimilarRFQ

0026612080

MolexIn Stock: 34550026612080 Datasheet

SimilarRFQ

FWJ-08-01-T-S

Samtec Inc.In Stock: 941FWJ-08-01-T-S Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the TE Connectivity 87160-9 are qualified based on the following core parameters that determine functional interchangeability:

Critical Matching Parameters:

• 8-position connector configuration
• 0.156" (3.96mm) mating pitch
• Male pin contact type
• Through-hole solder termination
• Vertical header mounting orientation
• Push-pull fastening mechanism
• Unshrouded design
• Single-row layout

Allowed Variation Parameters:

• Contact shape (rectangular, circular, or square)
• Contact finish composition (tin, tin-lead, or gold)
• Contact finish thickness
• Insulation material (thermoplastic, polyamide, polyester, or polybutylene terephthalate)
• Insulation color
• Contact length dimensions
• Insulation height within tolerance
• Operating temperature range (provided minimum meets or exceeds -65°C and maximum meets or exceeds 105°C)
• Flammability rating (UL94 V-0 or equivalent)
• Compliance certifications

All substitute parts maintain active product status and are available in bulk packaging. Substitutes include Molex KK396 series connectors (part numbers 0026202081, 0026602080, 0026612080) and Samtec FWJ series connector (part number FWJ-08-01-T-S).

Parameter Comparison

Engineering Selection Recommendations

TE Connectivity 87160-9 (Primary Part)

The TE Connectivity 87160-9 maintains active product status with established inventory availability. This part is specified for applications requiring the AMPMODU Mod I series architecture. The connector features UL94 V-0 flammability rating and operates across the -65°C to 105°C temperature range. Current RoHS non-compliance status requires evaluation against specific application regulatory requirements.

Molex 0026602080 (Highest Inventory Availability)

The Molex 0026602080 offers the largest current inventory (7983 pieces) among substitute options. This connector achieves ROHS3 compliance and REACH unaffected status, addressing modern regulatory requirements. The UL94 V-0 flammability rating matches the primary part specification. The polyester glass-filled insulation material provides enhanced mechanical properties compared to thermoplastic alternatives. Contact dimensions differ slightly from the primary part, with 0.140" post length versus 0.125" on the TE part.

Molex 0026612080 (Gold-Plated Mating Contacts)

The Molex 0026612080 provides gold-plated mating contacts (20.0µin thickness) with tin-plated posts, offering enhanced corrosion resistance for demanding environments. ROHS3 compliance and REACH unaffected status are maintained. Inventory availability is 3348 pieces. The polyester glass-filled insulation and UL94 V-0 rating align with primary specifications.

Molex 0026202081 (Circular Contact Geometry)

The Molex 0026202081 features circular contact geometry with brass material composition matching the primary part. ROHS3 compliance and REACH unaffected status are provided. Inventory availability is 1574 pieces. The polyamide nylon insulation material differs from the primary thermoplastic specification. The UL94 V-2 flammability rating is lower than the primary part's UL94 V-0 specification and requires evaluation for applications with specific flammability requirements.

Samtec FWJ-08-01-T-S (Extended Voltage Rating)

The Samtec FWJ-08-01-T-S connector provides extended voltage specifications (600VAC, 845VDC) not documented on the primary part. ROHS3 compliance and REACH unaffected status are achieved. The operating temperature range of -55°C to 105°C covers the upper specification of the primary part but does not extend to the -65°C lower limit. Phosphor bronze contact material provides alternative spring properties. Inventory availability is 930 pieces.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0026202081 substitute for the TE Connectivity 87160-9 in all applications?

A: The Molex 0026202081 shares the core 8-position, 0.156" pitch header configuration. However, the UL94 V-2 flammability rating is lower than the primary part's UL94 V-0 specification. Applications requiring UL94 V-0 compliance must use alternative substitutes. The circular contact geometry and polyamide insulation material differ from the primary part's rectangular contacts and thermoplastic insulation.

Q: What is the primary difference between the Molex 0026602080 and Molex 0026612080?

A: Both parts share identical mechanical and electrical core specifications with 8 positions, 0.156" pitch, and through-hole solder termination. The primary difference is the mating contact finish: the 0026602080 features tin plating (60.0µin thickness), while the 0026612080 features gold plating (20.0µin thickness) on mating contacts. Gold plating provides enhanced corrosion resistance for applications exposed to corrosive environments or requiring extended contact life.

Q: Does the Samtec FWJ-08-01-T-S operate at the same temperature range as the TE Connectivity 87160-9?

A: The Samtec FWJ-08-01-T-S operates from -55°C to 105°C, while the TE Connectivity 87160-9 operates from -65°C to 105°C. The Samtec part does not extend to the -65°C lower temperature limit. Applications requiring operation below -55°C must use the primary TE part or alternative substitutes with matching temperature specifications.

Q: Are all substitute parts RoHS compliant?

A: The TE Connectivity 87160-9 is RoHS non-compliant. All four substitute parts (Molex 0026202081, 0026602080, 0026612080, and Samtec FWJ-08-01-T-S) are ROHS3 compliant. Applications subject to RoHS regulations must use one of the substitute parts.

Q: What contact material differences exist among the substitute parts?

A: The TE Connectivity 87160-9 and Molex 0026202081 specify brass contact material. The Samtec FWJ-08-01-T-S uses phosphor bronze, which provides different spring characteristics and contact resistance properties. The Molex 0026602080 and 0026612080 do not specify contact material in the provided documentation.

Q: How do the contact length dimensions affect substitution?

A: The TE Connectivity 87160-9 features a 0.125" (3.18mm) post length and 0.405" (10.29mm) mating contact length. All substitute parts feature longer mating contact lengths (0.450" / 11.43mm) and longer or equal post lengths (0.140" to 0.175"). These dimensional differences require verification against specific PCB design parameters, including through-hole depth and mating connector cavity depth, to ensure proper engagement and retention.

Q: What is the significance of the contact finish thickness specifications?

A: Contact finish thickness affects contact resistance, wear resistance, and service life. The TE Connectivity 87160-9 specifies 100.0µin (2.54µm) tin-lead finish on both mating and post contacts. The Molex 0026602080 provides 60.0µin (1.52µm) tin finish, while the Molex 0026612080 provides 20.0µin (0.51µm) gold finish on mating contacts. Thicker finishes generally provide longer contact life and better corrosion resistance, while thinner finishes reduce material cost.

Q: Can the substitute parts be used interchangeably in existing designs?

A: Substitution requires verification of mechanical fit, including overall contact length, insulation height, and post length dimensions. The TE Connectivity 87160-9 features 0.125" insulation height, while the Molex 0026602080 and 0026612080 feature 0.130" insulation height. These dimensional variations may affect mating connector alignment and retention. PCB design parameters, including through-hole diameter and spacing, must be evaluated for each substitute part.

Q: What inventory considerations apply to these substitute parts?

A: Current inventory levels vary significantly: Molex 0026602080 (7983 pieces), Molex 0026612080 (3348 pieces), Molex 0026202081 (1574 pieces), TE Connectivity 87160-9 (978 pieces), and Samtec FWJ-08-01-T-S (930 pieces). Applications requiring immediate availability should prioritize the Molex 0026602080. Long-term supply chain planning should account for manufacturer production capacity and lead times.