TE Connectivity 8-696372-1 Quick Connect Crimp Terminal Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 8-696372-1 is a 0.250" (6.35mm) Quick Connect Male crimp terminal designed for 10-12 AWG wire applications. This component features non-mating end insulation and is part of the Faston and PIDG series. The part is classified as obsolete, necessitating identification of active equivalent alternatives to maintain design continuity and ensure supply chain availability for new production and repair applications.

Substiute Parts

8-696372-1

TE Connectivity AMP ConnectorsIn Stock: 10248-696372-1 Datasheet

Current PartRFQ

141085-2

TE Connectivity AMP ConnectorsIn Stock: 5439141085-2 Datasheet

DirectRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the obsolete 8-696372-1 is determined by strict alignment of the following critical parameters:

Mechanical Compatibility Parameters:

• Tab width of 0.250" (6.35mm) ensures physical fit within mating receptacles
• Tab thickness of 0.032" (0.81mm) maintains contact pressure and electrical performance
• Male gender configuration for proper mating orientation
• Free hanging in-line mounting type for identical installation methodology

Electrical and Material Parameters:

• Brass contact material with tin finish for corrosion resistance and conductivity
• Non-mating end insulation for safety and circuit isolation
• Crimp termination method for permanent wire attachment

Wire Gauge Compatibility: The substitute part 141085-2 accommodates wire gauge 10-11.5 AWG, which overlaps with the original 10-12 AWG specification. The 10-11.5 AWG range covers the primary wire sizes within the original specification, providing functional equivalence for standard applications.

Parameter Comparison

Engineering Selection Recommendations

The TE Connectivity 141085-2 serves as the direct functional equivalent for the obsolete 8-696372-1. Selection of this substitute is based on the following engineering criteria:

Mechanical and Electrical Equivalence: The 141085-2 maintains identical tab dimensions (0.250" width and 0.032" thickness), gender configuration, and contact material specifications. These parameters ensure direct mechanical fit and electrical performance parity within existing connector receptacles and circuit designs.

Wire Gauge Consideration: The substitute accommodates 10-11.5 AWG wire, which encompasses the primary wire sizes within the original 10-12 AWG specification. Applications utilizing 12 AWG wire at the upper limit of the original range require evaluation against the substitute's 11.5 AWG maximum specification.

Product Status and Compliance: The 141085-2 is classified as active product status, ensuring ongoing availability and supply chain continuity. The substitute carries RoHS Compliant certification, providing enhanced environmental and regulatory compliance compared to the original part's "Not applicable" status.

Series Compatibility: Both parts belong to the Faston series, confirming design family alignment and interchangeability within Faston-based connector systems.

Frequently Asked Questions (FAQ)

Q: Can the 141085-2 directly replace the 8-696372-1 in existing designs?

A: The 141085-2 provides direct mechanical and electrical replacement for applications using 10-11.5 AWG wire. The identical tab dimensions, contact materials, and insulation configuration ensure compatibility with existing mating receptacles and circuit layouts. Applications specifically requiring 12 AWG wire termination capability should be evaluated against the substitute's 11.5 AWG maximum specification.

Q: What is the significance of the wire gauge difference between 10-12 AWG and 10-11.5 AWG?

A: The original part accommodates wire sizes from 10 AWG to 12 AWG. The substitute accommodates 10 AWG to 11.5 AWG. The 0.5 AWG difference at the upper limit represents a minor reduction in maximum wire size capacity. For applications using 10 or 11 AWG wire, the substitute provides full compatibility. For 12 AWG applications, the substitute's 11.5 AWG specification should be verified against specific circuit requirements.

Q: What does "Non-Mating End Insulated" mean?

A: Non-mating end insulation refers to insulation applied to the wire attachment end of the terminal, not the end that connects to the receptacle. This insulation provides electrical isolation and safety at the crimp connection point. Both the original and substitute parts feature this insulation type.

Q: Are there packaging differences between these parts?

A: The original 8-696372-1 packaging specification is not provided in available documentation. The 141085-2 is supplied in bulk packaging. Packaging requirements for specific production or procurement applications should be confirmed with the supplier.

Q: What is the significance of the serrated termination feature on the 141085-2?

A: The 141085-2 includes serrated termination, which refers to the crimp barrel design. Serrated terminations provide enhanced wire grip and improved connection reliability through increased surface contact area. This feature represents an engineering enhancement over the original part design.

Q: How do the overall length specifications compare?

A: The original 8-696372-1 has an overall length of 0.990" (25.15mm). The substitute 141085-2 measures 1.102" (27.99mm). This 0.112" (2.84mm) length difference should be evaluated for applications with space constraints or specific dimensional requirements.

Q: Is the 141085-2 RoHS compliant?

A: Yes, the 141085-2 is RoHS Compliant. This certification indicates compliance with the Restriction of Hazardous Substances Directive, restricting the use of specific hazardous materials in electrical and electronic equipment. The original 8-696372-1 carries "Not applicable" RoHS status.