TE Connectivity 8-696362-1 Quick Connect Crimp Terminal Equivalent & Substitute Parts

Part Overview

The TE Connectivity 8-696362-1 is a 0.250" (6.35mm) Quick Connect Male crimp terminal designed for 18-22 AWG wire gauges with non-mating end insulation. This component belongs to the Faston and PIDG series of quick connect terminals used in electrical connector assemblies. The part is classified as obsolete, necessitating identification of active substitute components that maintain functional compatibility within the specified electrical and mechanical parameters.

Key Parameters

Parameter	Value
Manufacturer	TE Connectivity AMP Connectors
Category	Terminals
Terminal Type	Standard
Gender	Male
Tab Width	0.250" (6.35mm)
Tab Thickness	0.032" (0.81mm)
Wire Gauge Range	18-22 AWG
Termination Method	Crimp
Insulation Type	Non-Mating End Insulated
Mounting Type	Free Hanging (In-Line)
Contact Material	Brass
Contact Finish	Tin
Product Status	Obsolete
RoHS Status	RoHS Compliant
MSL Rating	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 8-696362-1 is determined by the following critical parameters:

Primary Compatibility Criteria:

Tab width of 0.250" (6.35mm)
Tab thickness of 0.032" (0.81mm)
Male gender configuration
Non-mating end insulated design
Crimp termination method
Free hanging (in-line) mounting type
Tin contact finish

Secondary Compatibility Criteria:

Wire gauge range overlap with 18-22 AWG specification
Overall length within acceptable tolerance range
Insulation diameter compatibility with wire gauge range

The substitute parts listed maintain the primary compatibility criteria. Wire gauge ranges and insulation diameters differ across substitutes, reflecting variations in the acceptable wire gauge specifications for each alternative component.

Parameter Comparison

Parameter	8-696362-1 (Main Part)	140896-2 (Substitute)	66023-2 (Substitute)
Manufacturer	TE Connectivity AMP Connectors	TE Connectivity AMP Connectors	TE Connectivity AMP Connectors
Series	Faston, PIDG	Faston	PIDG
Product Status	Obsolete	Active	Active
Gender	Male	Male	Male
Tab Width	0.250" (6.35mm)	0.250" (6.35mm)	0.250" (6.35mm)
Tab Thickness	0.032" (0.81mm)	0.032" (0.81mm)	0.032" (0.81mm)
Wire Gauge	18-22 AWG	17-20 AWG	16-22 AWG
Length - Overall	0.911" (23.14mm)	0.925" (23.50mm)	0.910" (23.11mm)
Termination	Crimp	Crimp	Crimp
Insulation Type	Non-Mating End Insulated	Non-Mating End Insulated	Non-Mating End Insulated
Mounting Type	Free Hanging (In-Line)	Free Hanging (In-Line)	Free Hanging (In-Line)
Color	Red	Red	Red
Contact Material	Brass	Brass	Copper
Contact Finish	Tin	Tin	Tin
Insulation Diameter	0.080" ~ 0.115" (2.03mm ~ 2.92mm)	0.091" ~ 0.130" (2.31mm ~ 3.30mm)	0.105" ~ 0.140" (2.67mm ~ 3.56mm)
RoHS Status	RoHS Compliant	RoHS non-compliant	Not applicable
MSL Rating	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
REACH Status	Vendor Undefined	REACH Affected	Vendor Undefined

Engineering Selection Recommendations

140896-2 Substitute Considerations: The 140896-2 maintains identical tab dimensions (0.250" width, 0.032" thickness) and mounting configuration. This part operates with a narrower wire gauge range of 17-20 AWG, which overlaps with the upper portion of the original 18-22 AWG specification. The part is currently active in production. However, this substitute is RoHS non-compliant, whereas the original part is RoHS compliant. The REACH status is listed as REACH Affected, requiring evaluation against applicable regulatory requirements.

66023-2 Substitute Considerations: The 66023-2 maintains identical tab dimensions and mounting configuration with a wire gauge range of 16-22 AWG, which encompasses the full original specification of 18-22 AWG. This part is currently active in production. The contact material differs from the original (copper versus brass), and the RoHS status is listed as not applicable. The REACH status is vendor undefined, consistent with the original part.

Compliance Assessment: Selection between substitutes depends on regulatory compliance requirements. Applications requiring RoHS compliance should evaluate the 66023-2 option. Applications subject to REACH regulations should clarify the regulatory status of both alternatives with the manufacturer or supplier.

Frequently Asked Questions (FAQ)

Q: Can the 140896-2 be used in applications originally designed for the 8-696362-1?

A: The 140896-2 shares identical tab dimensions and mounting characteristics. However, its wire gauge range of 17-20 AWG does not accommodate 18 AWG wire, which falls within the original specification. Substitution is limited to applications using 18-22 AWG wire where the wire gauge is 19-20 AWG. Additionally, RoHS compliance differences must be evaluated for the specific application.

Q: What is the primary difference between the 66023-2 and the original 8-696362-1?

A: The 66023-2 maintains the same tab dimensions, mounting type, and wire gauge compatibility (16-22 AWG encompasses 18-22 AWG). The contact material differs: the original uses brass, while the 66023-2 uses copper. Both maintain tin finish and non-mating end insulation. The 66023-2 is active in production, whereas the original is obsolete.

Q: Are there packaging differences between the main part and substitutes?

A: The original 8-696362-1 packaging information is not specified in the technical data. Both substitute parts are supplied in bulk packaging. Packaging requirements should be confirmed with the supplier based on application needs.

Q: How do insulation diameter specifications affect substitution?

A: Insulation diameter ranges determine compatibility with specific wire gauges. The original part accommodates 0.080" to 0.115" insulation diameter. The 66023-2 accommodates 0.105" to 0.140" insulation diameter, which overlaps with the original range but extends to larger diameters. The 140896-2 accommodates 0.091" to 0.130" insulation diameter. Wire gauge selection must fall within both the terminal's wire gauge range and the insulation diameter range of the wire being terminated.

Q: What does RoHS non-compliant status mean for the 140896-2?

A: RoHS non-compliant indicates the part may contain restricted substances such as lead, mercury, cadmium, or hexavalent chromium. Applications subject to RoHS regulations (including EU directives and equivalent standards in other regions) cannot use this part. The 66023-2 with not applicable RoHS status should be evaluated for regulatory compliance requirements.

Q: Can wire gauge ranges overlap between the original and substitutes?

A: Yes. The original 8-696362-1 specifies 18-22 AWG. The 140896-2 specifies 17-20 AWG (overlapping at 18-20 AWG). The 66023-2 specifies 16-22 AWG (fully encompassing the original range). Substitution is valid only for wire gauges within the overlap range of both the original and substitute specifications.

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