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TE Connectivity AMP 8-696357-1 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP 8-696357-1 is a 0.250" (6.35mm) Quick Connect Female Crimp Connector rated for 18-22 AWG wire gauges with full insulation. This connector is part of the Faston and PIDG series and features a tin-plated brass contact with a fully insulated design suitable for free-hanging, in-line applications. The part is currently classified as obsolete, necessitating identification of active equivalent components that maintain electrical and mechanical compatibility for continued system support and new designs.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Tab Width | 0.250" (6.35mm) |
| Tab Thickness | 0.032" (0.81mm) |
| Wire Gauge | 18-22 AWG |
| Termination Method | Crimp |
| Gender | Female |
| Insulation Type | Fully Insulated |
| Mounting Type | Free Hanging (In-Line) |
| Contact Material | Brass |
| Contact Finish | Tin |
| Color | Red |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity AMP 8-696357-1 is determined by strict equivalence across the following critical parameters:
Electrical Compatibility Parameters:
- Tab width: 0.250" (6.35mm)
- Tab thickness: 0.032" (0.81mm)
- Wire gauge rating: 18-22 AWG
- Contact material: Brass
- Contact finish: Tin
- Termination method: Crimp
Mechanical Compatibility Parameters:
- Gender: Female
- Insulation: Fully Insulated
- Mounting type: Free Hanging (In-Line)
- Color: Red
Environmental Parameters:
- Moisture Sensitivity Level: 1 (Unlimited)
The Molex 0190050001 connector satisfies all critical electrical and mechanical parameters required for direct substitution. Both connectors maintain identical tab dimensions, wire gauge ratings, contact materials, and termination specifications. The overall length variance (0.891" versus 0.890") is within manufacturing tolerance and does not affect functional compatibility.
Parameter Comparison
| Parameter | TE Connectivity AMP 8-696357-1 | Molex 0190050001 | Match Status |
|---|---|---|---|
| Tab Width | 0.250" (6.35mm) | 0.250" (6.35mm) | Equivalent |
| Tab Thickness | 0.032" (0.81mm) | 0.032" (0.81mm) | Equivalent |
| Wire Gauge | 18-22 AWG | 18-22 AWG | Equivalent |
| Termination | Crimp | Crimp | Equivalent |
| Gender | Female | Female | Equivalent |
| Insulation | Fully Insulated | Fully Insulated | Equivalent |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Equivalent |
| Contact Material | Brass | Brass | Equivalent |
| Contact Finish | Tin | Tin | Equivalent |
| Color | Red | Red | Equivalent |
| Length - Overall | 0.891" (22.63mm) | 0.890" (22.61mm) | Within Tolerance |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Equivalent |
| Product Status | Obsolete | Active | Substitute is Active |
| RoHS Status | Not applicable | ROHS3 Compliant | Substitute Compliant |
| REACH Status | Vendor Undefined | REACH Unaffected | Substitute Compliant |
Engineering Selection Recommendations
The Molex 0190050001 connector is the direct equivalent substitute for the obsolete TE Connectivity AMP 8-696357-1. Selection of the Molex component is supported by the following factors:
Product Status: The Molex 0190050001 maintains active product status, ensuring continued availability and manufacturer support. The TE Connectivity AMP 8-696357-1 is obsolete and subject to supply discontinuation.
Regulatory Compliance: The Molex 0190050001 is ROHS3 compliant and REACH unaffected, meeting current environmental and regulatory requirements. The TE Connectivity AMP 8-696357-1 has undefined REACH status and non-applicable RoHS classification, indicating legacy product designation.
Electrical and Mechanical Equivalence: All critical parameters—tab dimensions, wire gauge rating, contact material and finish, termination method, insulation type, and mounting configuration—are identical between the two connectors. The 0.01" (0.02mm) difference in overall length is within standard manufacturing tolerance and does not affect form-fit-function compatibility.
Inventory Availability: The Molex 0190050001 is available in significantly higher quantities (197,462 pieces) compared to the TE Connectivity AMP 8-696357-1 (755 pieces), providing superior supply chain reliability.
Frequently Asked Questions (FAQ)
Q: Can the Molex 0190050001 be used as a direct replacement for the TE Connectivity AMP 8-696357-1 in existing assemblies?
A: Yes. The Molex 0190050001 is a direct equivalent substitute. All critical electrical and mechanical parameters are identical, including tab width, tab thickness, wire gauge rating, contact material and finish, insulation type, and mounting configuration. The connectors are form-fit-function compatible.
Q: What is the significance of the 0.01" difference in overall length between the two connectors?
A: The length difference (0.891" versus 0.890") is within standard manufacturing tolerance for this connector category and does not affect functional performance or mechanical compatibility in typical applications.
Q: Why is the TE Connectivity AMP 8-696357-1 classified as obsolete?
A: Obsolete classification indicates the manufacturer has discontinued production and support for this component. The Molex 0190050001 provides an active, supported alternative with identical specifications.
Q: Are there any compliance differences between the two connectors?
A: The Molex 0190050001 is ROHS3 compliant and REACH unaffected, meeting current regulatory standards. The TE Connectivity AMP 8-696357-1 has undefined REACH status and non-applicable RoHS classification, indicating legacy product status. For new designs and applications subject to environmental regulations, the Molex component is the appropriate selection.
Q: What is the difference between the Faston/PIDG series and the InsulKrimp series?
A: These are manufacturer-specific series designations. The Faston/PIDG series is TE Connectivity's product line, while InsulKrimp is Molex's equivalent product line. Both series employ identical electrical and mechanical specifications for 0.250" quick connect female crimp connectors rated for 18-22 AWG wire.
Q: Is the insulation diameter difference (0.090"-0.125" versus 0.165") significant for substitution?
A: The insulation diameter specification reflects the range of wire sizes accommodated by each connector's insulation barrel. The Molex 0190050001 specifies a single nominal value (0.165") while the TE Connectivity AMP 8-696357-1 specifies a range (0.090"-0.125"). Both connectors are rated for identical wire gauges (18-22 AWG) and accommodate the same wire sizes through the crimp termination process. This difference does not affect substitution compatibility.
Q: What packaging options are available for the Molex 0190050001?
A: The Molex 0190050001 is available in bulk packaging. The TE Connectivity AMP 8-696357-1 packaging specification is not defined in available documentation.
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