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Amphenol ICC 86453-306 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 86453-306 is a rectangular connector header, right-angle configuration, with 6 positions at 0.079" (2.00mm) pitch. This through-hole component is designed for board-to-board or cable connections with solder termination and push-pull fastening. The part is classified as obsolete, making equivalent substitutes necessary for new designs and ongoing production support.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header, Male Pin |
| Pitch - Mating | 0.079" (2.00mm) |
| Number of Positions | 6 |
| Number of Rows | 2 |
| Mounting Type | Through Hole, Right Angle |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Contact Material | Phosphor Bronze |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled |
| Operating Temperature Range | -40°C ~ 105°C |
| Current Rating | 2A (AC/DC) |
| Voltage Rating | 200V (AC/DC) |
| RoHS Status | Non-compliant |
Substitute Part Grouping Explanation
Substitution for the 86453-306 is based on the following critical parameters that must remain consistent:
- Pitch - Mating: 0.079" (2.00mm)
- Number of Positions: 6
- Number of Rows: 2
- Connector Type: Header, Male Pin
- Mounting Type: Through Hole, Right Angle
- Termination: Solder
- Fastening Type: Push-Pull
- Contact Material: Phosphor Bronze
- Shrouding: Unshrouded
The three substitute parts listed (TMM-103-01-G-D-RA, TMM-103-01-S-D-RA, and TMMH-103-01-F-D-RA) all meet these core electrical and mechanical requirements. Variations exist in contact finish specifications, insulation material composition, and post-contact length, which are secondary parameters that do not affect fundamental compatibility in standard applications.
Parameter Comparison
| Parameter | 86453-306 (Amphenol ICC) | TMM-103-01-G-D-RA (Samtec) | TMM-103-01-S-D-RA (Samtec) | TMMH-103-01-F-D-RA (Samtec) |
|---|---|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | Samtec Inc. | Samtec Inc. | Samtec Inc. |
| Product Status | Obsolete | Active | Active | Active |
| Connector Type | Header | Header | Header | Header, Cuttable |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin |
| Pitch - Mating | 0.079" (2.00mm) | 0.079" (2.00mm) | 0.079" (2.00mm) | 0.079" (2.00mm) |
| Number of Positions | 6 | 6 | 6 | 6 |
| Number of Rows | 2 | 2 | 2 | 2 |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle |
| Termination | Solder | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP) |
| Operating Temperature Range | -40°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C |
| Current Rating | 2A (AC/DC) | 3.2A per Contact | 3.2A per Contact | Not specified |
| Voltage Rating | 200V (AC/DC) | Not specified | Not specified | Not specified |
| Contact Finish - Mating | Gold (15.0µin / 0.38µm) | Gold (20.0µin / 0.51µm) | Gold (30.0µin / 0.76µm) | Gold (3.00µin / 0.076µm) |
| Contact Finish - Post | Tin-Lead | Gold | Tin | Tin |
| Contact Length - Mating | 0.157" (4.00mm) | 0.126" (3.20mm) | 0.126" (3.20mm) | 0.126" (3.20mm) |
| Contact Length - Post | 0.118" (3.00mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.092" (2.34mm) |
| Insulation Height | 0.165" (4.20mm) | 0.155" (3.94mm) | 0.155" (3.94mm) | 0.157" (4.00mm) |
| RoHS Status | Non-compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Material Flammability Rating | UL94 V-0 | Not specified | Not specified | UL94 V-0 |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
All three Samtec substitute parts (TMM series) are active products with ROHS3 compliance, addressing the obsolescence and regulatory limitations of the original 86453-306. Selection among the three substitutes depends on specific application requirements:
TMM-103-01-G-D-RA: Features gold plating on both mating and post contacts, providing enhanced corrosion resistance and contact reliability. Suitable for applications requiring maximum contact durability and environmental protection.
TMM-103-01-S-D-RA: Combines gold mating contact finish with tin post finish, balancing cost and performance. Appropriate for standard industrial applications where contact reliability is important but maximum corrosion protection is not critical.
TMMH-103-01-F-D-RA: Cuttable header design with low-profile configuration and minimal gold mating contact finish. Designed for space-constrained applications where post-contact length reduction (0.092" vs. 0.118") is beneficial. Material flammability rating matches the original part (UL94 V-0).
All substitutes exceed the original part's current rating (3.2A vs. 2A) and operating temperature range (-55°C to 125°C vs. -40°C to 105°C), providing improved performance margins for new designs.
Frequently Asked Questions (FAQ)
Q: Can I directly replace the 86453-306 with any of the Samtec TMM series connectors?
A: Yes. All three substitute parts maintain the critical electrical and mechanical parameters: 0.079" (2.00mm) pitch, 6-position 2-row configuration, through-hole right-angle mounting, solder termination, and push-pull fastening. PCB footprints and mating interface remain compatible.
Q: What is the difference between the three Samtec substitutes?
A: The primary differences are contact finish specifications and post-contact length. TMM-103-01-G-D-RA uses gold on both surfaces; TMM-103-01-S-D-RA uses gold mating with tin post finish; TMMH-103-01-F-D-RA is a cuttable header with reduced post length (0.092" vs. 0.120"). All maintain core compatibility.
Q: Does the insulation material change affect compatibility?
A: The original part uses polyamide (PA) nylon, while all substitutes use Liquid Crystal Polymer (LCP). LCP provides superior thermal and dimensional stability. This change does not affect mechanical or electrical compatibility in standard applications.
Q: Are the Samtec parts RoHS compliant?
A: Yes. All three Samtec substitutes are ROHS3 compliant, whereas the original 86453-306 is non-compliant. This is advantageous for new designs and markets with RoHS requirements.
Q: What is the cuttable feature on the TMMH-103-01-F-D-RA?
A: The TMMH series allows the header strip to be cut to custom lengths, enabling use of fewer than 6 positions if required. The standard part maintains full 6-position functionality.
Q: How do the current and voltage ratings compare?
A: The original part is rated 2A at 200V. Samtec TMM-103-01-G-D-RA and TMM-103-01-S-D-RA are rated 3.2A per contact with unspecified voltage. TMMH-103-01-F-D-RA does not specify current or voltage ratings. For applications requiring the original 200V specification, design verification is necessary.
Q: What is the inventory status of these parts?
A: The original 86453-306 has 1135 pieces in stock (obsolete status). Samtec substitutes are in active production with current inventory: TMM-103-01-G-D-RA (1416 pcs), TMM-103-01-S-D-RA (1111 pcs), TMMH-103-01-F-D-RA (1229 pcs).
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