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Amphenol ICC 8638PPC2005 D-Sub Power Contact Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 8638PPC2005 is an active D-Sub power contact designed for crimp termination of 12-14 AWG wire gauges. This male pin contact features gold plating with machined contact form and tin-lead termination finish. The component is supplied in tape and reel packaging with 961 pieces currently in stock. Alternative part sourcing becomes necessary due to packaging format availability, compliance requirements, or inventory constraints across different distribution channels.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer | Amphenol ICC (FCI) |
| Series | 8638 |
| Type | Power |
| Contact Type | Male Pin |
| Contact Form | Machined |
| Wire Gauge | 12-14 AWG |
| Contact Termination | Crimp |
| Contact Material | Copper Alloy |
| Contact Finish | Gold (Flash) |
| Product Status | Active |
Substitute Part Grouping Explanation
The 8638PPC2005LF qualifies as a direct substitute based on the following matching parameters:
- Series: 8638 (identical base product number)
- Type: Power (same functional classification)
- Contact Type: Male Pin (identical contact configuration)
- Contact Form: Machined (identical contact geometry)
- Wire Gauge: 12-14 AWG (identical termination wire range)
- Contact Termination: Crimp (identical termination method)
- Contact Material: Copper Alloy (identical base material)
- Contact Finish: Gold (Flash) (identical surface treatment)
The primary difference between these parts is packaging format (tape and reel versus bulk) and termination finish specification (tin-lead versus tin). These variations do not affect electrical or mechanical compatibility within D-Sub connector assemblies.
Parameter Comparison
| Parameter | 8638PPC2005 | 8638PPC2005LF |
|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | Amphenol ICC (FCI) |
| Series | 8638 | 8638 |
| Type | Power | Power |
| Contact Type | Male Pin | Male Pin |
| Contact Form | Machined | Machined |
| Wire Gauge | 12-14 AWG | 12-14 AWG |
| Contact Termination | Crimp | Crimp |
| Contact Material | Copper Alloy | Copper Alloy |
| Contact Finish | Gold (Flash) | Gold (Flash) |
| Packaging | Tape & Reel (TR) | Bulk |
| Termination Finish | Tin-Lead | Tin |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant |
| REACH Status | Not specified | REACH Affected |
| Inventory | 961 Pcs | 1888 Pcs |
Engineering Selection Recommendations
The 8638PPC2005LF serves as a functional equivalent to the 8638PPC2005 for D-Sub power contact applications. Selection between these parts should be based on the following criteria:
Choose 8638PPC2005 when:
- Tape and reel packaging is required for automated assembly processes
- Tin-lead termination finish is specified in design documentation
- RoHS non-compliant materials are acceptable for the application
Choose 8638PPC2005LF when:
- Bulk packaging is acceptable or preferred for manual assembly
- ROHS3 compliance is required by design or regulatory standards
- REACH compliance documentation is necessary for supply chain requirements
- Higher inventory availability is needed
Both parts maintain identical electrical and mechanical specifications for wire gauge, contact geometry, termination method, and contact material composition.
Frequently Asked Questions (FAQ)
Q: Can 8638PPC2005LF replace 8638PPC2005 in existing designs?
A: Yes. Both parts share identical contact specifications including wire gauge (12-14 AWG), contact form (machined), termination method (crimp), and material composition (copper alloy with gold flash finish). The difference in termination finish (tin-lead versus tin) and packaging format does not affect functional compatibility within D-Sub connector assemblies.
Q: What is the significance of the packaging difference between these parts?
A: The 8638PPC2005 is supplied in tape and reel format, which is optimized for high-speed automated pick-and-place assembly equipment. The 8638PPC2005LF is supplied in bulk packaging, which is suitable for manual assembly or lower-volume production processes. Packaging selection depends on manufacturing process requirements rather than electrical performance.
Q: Why does the RoHS status differ between these parts?
A: The 8638PPC2005 uses tin-lead termination finish, which contains lead and is classified as RoHS non-compliant. The 8638PPC2005LF uses tin termination finish without lead content and is ROHS3 compliant. For applications subject to RoHS regulations or customer requirements, the 8638PPC2005LF is the appropriate selection.
Q: Are there any performance differences between tin-lead and tin termination finishes?
A: Both termination finishes provide equivalent solderability and electrical performance for D-Sub contact applications. The choice between them is driven by regulatory compliance requirements and design specifications rather than functional performance differences.
Q: What inventory considerations should influence part selection?
A: The 8638PPC2005LF has significantly higher inventory availability (1888 pieces versus 961 pieces). For applications with extended lead time requirements or high-volume production needs, the 8638PPC2005LF may offer supply chain advantages.
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