TE Connectivity AMP Connectors 826634-2 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 826634-2 is a rectangular connector header designed for through-hole, right-angle mounting applications. This connector features a 4-position, 2-row configuration with 0.100" (2.54mm) pitch spacing, suitable for board-to-board or cable interconnections. The part is classified as Active product status with full inventory availability. Substitute parts are identified to provide alternative sourcing options when the primary part becomes unavailable or when design requirements necessitate alternative contact materials, insulation compositions, or operating temperature ranges.

Substiute Parts

826634-2
TE Connectivity AMP ConnectorsIn Stock: 743826634-2 Datasheet
826634-2
Current Part
HTSW-102-09-G-D-RA
Samtec Inc.In Stock: 767HTSW-102-09-G-D-RA Datasheet
HTSW-102-09-G-D-RA
Similar
TSW-102-08-F-D-RA
Samtec Inc.In Stock: 1150TSW-102-08-F-D-RA Datasheet
TSW-102-08-F-D-RA
Similar
TSW-102-22-G-D-RA
Samtec Inc.In Stock: 6465TSW-102-22-G-D-RA Datasheet
TSW-102-22-G-D-RA
Similar

Key Parameters

Parameter Value
Connector Type Header, Breakaway
Contact Type Male Pin
Number of Positions 4
Number of Rows 2
Pitch - Mating 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm)
Mounting Type Through Hole, Right Angle
Termination Solder
Fastening Type Push-Pull
Contact Shape Square
Insulation Material Polybutylene Terephthalate (PBT)
Operating Temperature Range -65°C ~ 105°C
Material Flammability Rating UL94 V-0
RoHS Status RoHS Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for rectangular connector headers is determined by strict alignment of core electrical and mechanical parameters. The following parameters establish substitution validity:

Critical Matching Parameters:

  • Connector Type (Header configuration)
  • Contact Type (Male Pin)
  • Number of Positions (4)
  • Number of Rows (2)
  • Pitch - Mating (0.100" / 2.54mm)
  • Row Spacing - Mating (0.100" / 2.54mm)
  • Mounting Type (Through Hole, Right Angle)
  • Termination (Solder)
  • Fastening Type (Push-Pull)
  • Contact Shape (Square)
  • Style (Board to Board or Cable)
  • Shrouding (Unshrouded)

Variable Parameters Permitting Substitution:

  • Contact Material (Brass vs. Phosphor Bronze)
  • Contact Finish - Mating (Gold specifications)
  • Contact Finish - Post (Tin vs. Gold)
  • Insulation Material (PBT vs. Liquid Crystal Polymer)
  • Insulation Color
  • Contact Length - Mating (within mechanical compatibility range)
  • Contact Length - Post (within mechanical compatibility range)
  • Insulation Height (within mechanical compatibility range)
  • Operating Temperature Range (extended ranges acceptable)
  • RoHS Compliance Status (RoHS Compliant and ROHS3 Compliant both acceptable)

All three substitute parts satisfy the critical matching parameters and are therefore valid equivalents for the TE Connectivity 826634-2.

Parameter Comparison

Parameter TE Connectivity 826634-2 Samtec HTSW-102-09-G-D-RA Samtec TSW-102-08-F-D-RA Samtec TSW-102-22-G-D-RA
Manufacturer TE Connectivity AMP Connectors Samtec Inc. Samtec Inc. Samtec Inc.
Series AMPMODU Mod II HTSW TSW TSW
Connector Type Header, Breakaway Header Header Header
Contact Type Male Pin Male Pin Male Pin Male Pin
Number of Positions 4 4 4 4
Number of Rows 2 2 2 2
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Mounting Type Through Hole, Right Angle Through Hole, Right Angle Through Hole, Right Angle Through Hole, Right Angle
Termination Solder Solder Solder Solder
Fastening Type Push-Pull Push-Pull Push-Pull Push-Pull
Contact Shape Square Square Square Square
Contact Material Brass Phosphor Bronze Phosphor Bronze Phosphor Bronze
Contact Finish - Mating Gold Gold Gold Gold
Contact Finish Thickness - Mating 3.90µin (0.099µm) 10.0µin (0.25µm) 3.00µin (0.076µm) 10.0µin (0.25µm)
Contact Finish - Post Tin Gold Tin Gold
Contact Length - Mating 0.264" (6.70mm) 0.230" (5.84mm) 0.230" (5.84mm) 0.230" (5.84mm)
Contact Length - Post 0.126" (3.20mm) 0.290" (7.37mm) 0.090" (2.29mm) 0.190" (4.83mm)
Insulation Height 0.219" (5.56mm) 0.240" (6.10mm) 0.219" (5.56mm) 0.219" (5.56mm)
Insulation Material Polybutylene Terephthalate (PBT) Liquid Crystal Polymer (LCP) Polybutylene Terephthalate (PBT) Polybutylene Terephthalate (PBT)
Insulation Color Green Natural Black Black
Operating Temperature Range -65°C ~ 105°C -55°C ~ 125°C -55°C ~ 125°C -55°C ~ 125°C
Material Flammability Rating UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0
RoHS Status RoHS Compliant ROHS3 Compliant ROHS3 Compliant ROHS3 Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) Not Applicable 1 (Unlimited) 1 (Unlimited)
Product Status Active Active Active Active
Inventory Availability 721 Pcs 720 Pcs 1072 Pcs 6364 Pcs

Engineering Selection Recommendations

All three substitute parts maintain Active product status and comply with applicable regulatory standards. Selection between the TE Connectivity 826634-2 and substitute parts should be based on the following engineering considerations:

TE Connectivity 826634-2 (Primary Part):

  • Brass contact material with tin-plated posts
  • Operating temperature range: -65°C ~ 105°C
  • RoHS Compliant certification
  • Green insulation color for visual identification
  • 5A current rating specification

Samtec HTSW-102-09-G-D-RA:

  • Phosphor bronze contact material with gold-plated posts
  • Extended operating temperature range: -55°C ~ 125°C
  • ROHS3 Compliant certification
  • Liquid Crystal Polymer insulation material
  • Longer contact post length (0.290" vs. 0.126")

Samtec TSW-102-08-F-D-RA:

  • Phosphor bronze contact material with tin-plated posts
  • Extended operating temperature range: -55°C ~ 125°C
  • ROHS3 Compliant certification
  • Shortest contact post length (0.090")
  • Highest inventory availability (1072 Pcs)

Samtec TSW-102-22-G-D-RA:

  • Phosphor bronze contact material with gold-plated posts
  • Extended operating temperature range: -55°C ~ 125°C
  • ROHS3 Compliant certification
  • Moderate contact post length (0.190")
  • Highest inventory availability (6364 Pcs)

All substitute parts are certified to UL94 V-0 flammability standards and maintain compatibility with the critical mating parameters of the primary part.

Frequently Asked Questions (FAQ)

Q: Can Samtec TSW-102-22-G-D-RA be used as a direct replacement for TE Connectivity 826634-2?

A: Yes. Both parts share identical critical parameters: 4-position, 2-row configuration with 0.100" (2.54mm) pitch, through-hole right-angle mounting, solder termination, and push-pull fastening. The TSW-102-22-G-D-RA features phosphor bronze contacts with gold plating on both mating and post surfaces, compared to the brass contacts with tin-plated posts of the 826634-2. Both maintain UL94 V-0 flammability compliance and are suitable for board-to-board or cable applications.

Q: What is the difference between contact post lengths across the substitute options?

A: Contact post length varies among substitutes: TE Connectivity 826634-2 has 0.126" (3.20mm), Samtec TSW-102-08-F-D-RA has 0.090" (2.29mm), Samtec TSW-102-22-G-D-RA has 0.190" (4.83mm), and Samtec HTSW-102-09-G-D-RA has 0.290" (7.37mm). Post length affects solder joint depth and PCB penetration. Selection depends on specific PCB thickness and solder joint requirements.

Q: Are all substitute parts RoHS compliant?

A: Yes. The primary part TE Connectivity 826634-2 is RoHS Compliant. All three substitute parts are ROHS3 Compliant, which represents an updated compliance standard. Both certifications satisfy RoHS requirements for lead-free and restricted substance compliance.

Q: What is the operating temperature difference between the primary part and substitutes?

A: The TE Connectivity 826634-2 operates from -65°C to 105°C. All three Samtec substitutes operate from -55°C to 125°C, providing an extended upper temperature limit of 20°C higher. The lower temperature limit is 10°C higher on substitutes. Applications requiring operation below -55°C must use the primary TE Connectivity part.

Q: How do contact materials differ between options?

A: The TE Connectivity 826634-2 uses brass contacts with gold-plated mating surfaces and tin-plated posts. All Samtec substitutes use phosphor bronze contacts. Phosphor bronze offers enhanced spring properties and durability compared to brass. Contact finish specifications vary: TSW-102-08-F-D-RA maintains tin plating on posts, while TSW-102-22-G-D-RA and HTSW-102-09-G-D-RA feature gold plating on both mating and post surfaces.

Q: What insulation material differences exist?

A: The TE Connectivity 826634-2 and Samtec TSW series use Polybutylene Terephthalate (PBT) insulation. The Samtec HTSW-102-09-G-D-RA uses Liquid Crystal Polymer (LCP) insulation, which offers superior dimensional stability and lower moisture absorption. Both materials maintain UL94 V-0 flammability ratings.

Q: Which substitute part has the highest inventory availability?

A: Samtec TSW-102-22-G-D-RA has the highest inventory availability at 6364 pieces, followed by TSW-102-08-F-D-RA at 1072 pieces and HTSW-102-09-G-D-RA at 720 pieces. The primary TE Connectivity 826634-2 has 721 pieces in stock.

Q: Are all parts suitable for board-to-board and cable applications?

A: Yes. All parts are classified as "Board to Board or Cable" style connectors. The right-angle mounting configuration and push-pull fastening mechanism support both application types.

Q: What is the significance of MSL (Moisture Sensitivity Level) ratings?

A: The TE Connectivity 826634-2 and Samtec TSW series are rated MSL 1 (Unlimited), indicating no moisture sensitivity restrictions for storage or handling. The Samtec HTSW-102-09-G-D-RA is rated "Not Applicable," indicating the LCP insulation material does not require moisture sensitivity classification. Both ratings are acceptable for standard manufacturing environments.

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