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Bourns 8116 Common Mode Choke - Equivalent & Substitute Parts
Part Overview
The Bourns 8116 is a 50 mH, 2-line common mode choke designed for through-hole mounting applications requiring EMI filtering in power distribution circuits. The part operates at 2.3A maximum current with 450 mOhm DC resistance and functions across the temperature range of -55°C to 105°C.
The 8116 is classified as obsolete. Locating active production alternatives is necessary for new designs and ongoing procurement requirements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Inductance @ Frequency | 50 mH @ 1 kHz |
| Number of Lines | 2 |
| Current Rating (Max) | 2.3A |
| DC Resistance (DCR) (Max) | 450 mOhm |
| Operating Temperature | -55°C ~ 105°C |
| Mounting Type | Through Hole |
| Package / Case | Vertical, 4 PC Pin |
| Size / Dimension | 1.550" L x 0.800" W (39.37mm x 20.32mm) |
| Height (Max) | 1.650" (41.91mm) |
Substitute Part Grouping Explanation
Substitution eligibility for the Bourns 8116 is determined by the following core parameters:
- Inductance value: 50 mH @ 1 kHz
- Number of lines: 2
- Current rating: 2.3A maximum
- DC resistance: 450 mOhm maximum
- Mounting type: Through hole
- Physical footprint: 1.550" L x 0.800" W, 1.650" height maximum
- Package configuration: Vertical, 4 PC pin
Parts meeting all these specifications are classified as direct substitutes. Parts from different manufacturers meeting identical electrical and mechanical parameters are classified as equivalent alternatives.
Parameter Comparison
| Parameter | Bourns 8116 | Bourns 8116-RC | Triad Magnetics CMT-8116 |
|---|---|---|---|
| Manufacturer | Bourns Inc. | Bourns Inc. | Triad Magnetics |
| Product Status | Obsolete | Active | Active |
| Inductance @ Frequency | 50 mH @ 1 kHz | 50 mH @ 1 kHz | 50 mH @ 1 kHz |
| Number of Lines | 2 | 2 | 2 |
| Current Rating (Max) | 2.3A | 2.3A | 2.3A |
| DC Resistance (DCR) (Max) | 450 mOhm | 450 mOhm | 450 mOhm |
| Operating Temperature | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 105°C |
| Mounting Type | Through Hole | Through Hole | Through Hole |
| Size / Dimension | 1.550" L x 0.800" W (39.37mm x 20.32mm) | 1.550" L x 0.800" W (39.37mm x 20.32mm) | 1.550" L x 0.800" W (39.37mm x 20.32mm) |
| Height (Max) | 1.650" (41.91mm) | 1.650" (41.91mm) | 1.650" (41.91mm) |
| Package / Case | Vertical, 4 PC Pin | Vertical, 4 PC Pin | Vertical, 4 PC Pin |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | ROHS3 Compliant |
| Voltage Rating - AC | Not specified | Not specified | 1500V (1.5kV) |
| Approval Agency | Not specified | Not specified | CSA, IEC, UL, VDE |
Engineering Selection Recommendations
The Bourns 8116-RC is the primary substitute for the obsolete Bourns 8116. Both parts are manufactured by Bourns Inc. and share identical electrical and mechanical specifications. The 8116-RC is in active production status and carries ROHS3 compliance, addressing regulatory requirements for new designs.
The Triad Magnetics CMT-8116 is an equivalent alternative meeting all core electrical and mechanical parameters. This part is in active production and carries ROHS3 compliance. The CMT-8116 includes additional certifications (CSA, IEC, UL, VDE) and specifies AC voltage rating of 1500V, providing supplementary qualification data for applications requiring formal agency approvals.
Selection between the Bourns 8116-RC and Triad Magnetics CMT-8116 depends on supply chain availability, procurement preferences, and application-specific certification requirements.
Frequently Asked Questions (FAQ)
Q: Can the Bourns 8116-RC directly replace the obsolete Bourns 8116?
A: Yes. The 8116-RC matches all electrical parameters (50 mH inductance, 2.3A current rating, 450 mOhm DCR) and mechanical specifications (through-hole mounting, identical footprint and height). Both parts are packaged as vertical, 4-pin configurations.
Q: What is the difference between the Bourns 8116-RC and Triad Magnetics CMT-8116?
A: Both parts meet identical core specifications for inductance, current rating, DC resistance, operating temperature, and physical dimensions. The CMT-8116 includes published AC voltage rating (1500V) and multiple agency certifications (CSA, IEC, UL, VDE), while the 8116-RC does not specify these parameters in the provided data.
Q: Are there packaging differences between substitute parts?
A: The Bourns 8116 is packaged in tape format. The Bourns 8116-RC is supplied in bulk packaging. The Triad Magnetics CMT-8116 is supplied in bulk packaging. Verify packaging requirements for your procurement and assembly processes.
Q: Can I use the Triad Magnetics CMT-8116 in applications originally designed for the Bourns 8116?
A: Yes, provided the application does not require specific Bourns manufacturer qualification. The CMT-8116 meets all electrical and mechanical parameters. The additional certifications (CSA, IEC, UL, VDE) and AC voltage specification may provide additional qualification for regulated applications.
Q: What is the RoHS compliance status of available substitutes?
A: The Bourns 8116-RC and Triad Magnetics CMT-8116 are both ROHS3 compliant. The original Bourns 8116 is RoHS non-compliant. For new designs subject to RoHS regulations, use either the 8116-RC or CMT-8116.
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