3M 804-BOX Equivalent & Substitute Parts

Part Overview

The 3M 804-BOX is an inline tap (suitcase) connector terminal designed for IDC (Insulation Displacement Connector) termination of 14-18 AWG wire gauges. This fully insulated, gel-filled terminal features a hinged lid design and is part of the Scotchlok™ series. The product is discontinued at DiGi Electronics, making equivalent part identification essential for ongoing maintenance and repair applications where this connector type is specified in existing designs.

Substiute Parts

804-BOX

3MIn Stock: 1059804-BOX Datasheet

Current PartRFQ

804-BOX

3MIn Stock: 1059804-BOX Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution for the 3M 804-BOX is determined by strict equivalence across the following critical parameters:

• Terminal Type: Inline, Tap (Suitcase) configuration
• Termination Method: IDC (Insulation Displacement Connector)
• Wire Gauge Range: 14-18 AWG
• Number of Wire Entries: 2
• Insulation Classification: Fully Insulated
• Electrical and Mechanical Features: Flame Retardant, Gel Filled, Hinged Lid
• Color: Blue
• Compliance: RoHS Compliant

Based on the provided data, the 3M 804-BOX is listed as its own equivalent substitute, indicating that no alternative part numbers from other manufacturers or product lines meet the exact specification requirements for this connector type within the available inventory.

Parameter Comparison

Engineering Selection Recommendations

The 3M 804-BOX remains the specified component for applications requiring inline tap connectors with IDC termination in the 14-18 AWG range. With RoHS compliance and MSL 1 rating, this terminal is suitable for standard industrial and commercial applications without moisture sensitivity constraints. Current inventory of 1019 pieces is available as new original stock despite the product's discontinued status at DiGi Electronics, supporting continued use in maintenance and repair scenarios where this exact connector specification is required.

Frequently Asked Questions (FAQ)

Q: Why is the 3M 804-BOX listed as discontinued? A: The product status indicates discontinuation at DiGi Electronics; however, new original stock remains available through current inventory channels. Discontinued status does not affect electrical or mechanical performance for existing applications.

Q: Can I substitute a different wire gauge connector for the 804-BOX? A: No. The 804-BOX is specifically rated for 14-18 AWG wire. Substitution with connectors rated for different wire gauges will not provide proper IDC termination and may result in connection failure or safety hazards.

Q: What does the "2" in Number of Wire Entries mean? A: This indicates the connector accommodates two wire connections in a single tap configuration, typical for inline suitcase-style connectors used in branch circuit applications.

Q: Is the 804-BOX suitable for outdoor or high-moisture environments? A: The MSL 1 (Unlimited) rating indicates no moisture sensitivity limitations. The gel-filled design provides environmental protection suitable for standard outdoor and industrial applications.

Q: Are there color variants of the 804-BOX with identical electrical specifications? A: Based on available data, the blue color variant (804-BOX) is the specified model. Color variants, if available, would be designated by different part numbers and should not be substituted without design review.