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TE Connectivity AMP Connectors 796700-4 Terminal Block Header Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 796700-4 is a 4-position terminal block header with male pins, shrouded on all four sides, designed for 90-degree right-angle through-hole mounting. This component operates at 15 A (UL) and 300 V (UL) with a 0.197" (5.00mm) pitch configuration. The part is currently active in production and RoHS compliant. Equivalent and substitute parts are identified when component availability is limited, supply chain disruptions occur, or design flexibility permits alternative sourcing from qualified manufacturers meeting identical or compatible electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Number of Positions | 4 |
| Pitch | 0.197" (5.00mm) |
| Header Orientation | 90°, Right Angle |
| Type | Header, Male Pins, Shrouded (4 Side) |
| Mounting Type | Through Hole |
| Termination Style | Solder |
| Current Rating (UL) | 15 A |
| Voltage Rating (UL) | 300 V |
| Operating Temperature Range | -40°C ~ 110°C |
| Housing Material | Polyamide (PA66), Nylon 6/6 |
| Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 796700-4 with the Molex 0395221004 is based on strict equivalence of the following critical parameters:
Electrical Compatibility:
- Identical current rating: 15 A (UL)
- Identical voltage rating: 300 V (UL)
- Identical pitch: 0.197" (5.00mm)
Mechanical Compatibility:
- Identical number of positions: 4
- Identical header orientation: 90°, Right Angle
- Identical mounting type: Through Hole
- Identical termination style: Solder
- Identical housing material: Polyamide (PA66), Nylon 6/6
- Identical flammability rating: UL94 V-0
Regulatory Compliance:
- Both parts are RoHS compliant
- Both parts have MSL rating of 1 (Unlimited)
- Both parts carry EAR99 ECCN classification
- Both parts share identical HTSUS code: 8536.69.4040
The Molex 0395221004 operates within a compatible temperature range (-40°C ~ 105°C) that overlaps the TE Connectivity part's range, with only a 5°C difference at the upper limit. Contact tail length and insulation height variations are within acceptable mechanical tolerances for interchangeability in standard through-hole PCB applications.
Parameter Comparison
| Parameter | TE Connectivity 796700-4 | Molex 0395221004 | Match Status |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | Molex | Different Manufacturer |
| Number of Positions | 4 | 4 | Identical |
| Positions Per Level | 4 | 4 | Identical |
| Number of Levels | 1 | 1 | Identical |
| Pitch | 0.197" (5.00mm) | 0.197" (5.00mm) | Identical |
| Header Orientation | 90°, Right Angle | 90°, Right Angle | Identical |
| Type | Header, Male Pins, Shrouded (4 Side) | Header, Male Pins, Shrouded (4 Side) | Identical |
| Termination Style | Solder | Solder | Identical |
| Mounting Type | Through Hole | Through Hole | Identical |
| Current - UL | 15 A | 15 A | Identical |
| Voltage - UL | 300 V | 300 V | Identical |
| Color | Blue | Black | Different |
| Operating Temperature Range | -40°C ~ 110°C | -40°C ~ 105°C | Compatible (5°C variance at upper limit) |
| Contact Mating Finish | Tin | Tin | Identical |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Contact Material | Copper Alloy | Brass | Different (Both acceptable for electrical performance) |
| Housing Material | Polyamide (PA66), Nylon 6/6 | Polyamide (PA66), Nylon 6/6 | Identical |
| Contact Tail Length | 0.138" (3.50mm) | 0.150" (3.81mm) | Compatible (0.012" variance) |
| Insulation Height | 0.329" (8.36mm) | 0.330" (8.38mm) | Compatible (0.001" variance) |
| Product Status | Active | Active | Identical |
| RoHS Status | RoHS Compliant | ROHS3 Compliant | Both Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Identical |
| ECCN | EAR99 | EAR99 | Identical |
| HTSUS Code | 8536.69.4040 | 8536.69.4040 | Identical |
Engineering Selection Recommendations
Primary Part: TE Connectivity 796700-4
The TE Connectivity 796700-4 is the specified component and remains the first choice for new designs and production applications. This part is actively manufactured, RoHS compliant, and carries full regulatory certifications. Current inventory of 666 pieces supports immediate procurement.
Substitute Part: Molex 0395221004
The Molex 0395221004 serves as a qualified substitute when TE Connectivity 796700-4 availability is constrained. This part meets all critical electrical specifications (15 A, 300 V, 5.00mm pitch) and mechanical requirements (4-position, 90-degree right-angle, through-hole solder termination). Both parts carry identical UL94 V-0 flammability ratings and RoHS compliance certifications. The Molex part is actively produced with significantly higher inventory availability (10,561 pieces).
Compatibility Considerations:
The contact tail length difference (0.012") and insulation height difference (0.001") fall within standard PCB design tolerances for through-hole applications. The contact material difference (Copper Alloy versus Brass) does not affect electrical performance or current-carrying capacity, as both materials meet the 15 A rating. The operating temperature range difference (5°C at upper limit) is acceptable for applications operating within -40°C to 105°C. The color difference (Blue versus Black) is cosmetic and does not affect functionality.
Both parts are classified as MSL 1 (Unlimited moisture sensitivity), eliminating moisture-related handling restrictions. Both carry identical ECCN and HTSUS classifications, supporting equivalent regulatory and trade compliance status.
Frequently Asked Questions (FAQ)
Q: Can the Molex 0395221004 be used as a direct replacement for the TE Connectivity 796700-4 in existing designs?
A: Yes. The Molex 0395221004 is electrically and mechanically equivalent for through-hole PCB applications. Both parts share identical pitch (5.00mm), position count (4), orientation (90-degree right-angle), current rating (15 A), voltage rating (300 V), and flammability classification (UL94 V-0). Mechanical tolerances for contact tail length and insulation height are compatible with standard PCB design specifications.
Q: What is the significance of the contact material difference between these parts?
A: The TE Connectivity part uses Copper Alloy contacts while the Molex part uses Brass contacts. Both materials are standard for terminal block applications and support the identical 15 A current rating. The contact mating finish (Tin) is identical on both parts, ensuring equivalent corrosion resistance and electrical performance. Contact material selection does not affect interchangeability for this application.
Q: Does the 5°C difference in maximum operating temperature affect substitution?
A: No. The TE Connectivity 796700-4 operates to 110°C while the Molex 0395221004 operates to 105°C. For applications operating within the -40°C to 105°C range, both parts are fully equivalent. Applications requiring operation above 105°C must use the TE Connectivity part exclusively.
Q: Are there any regulatory or compliance differences between these parts?
A: Both parts are RoHS compliant and carry identical ECCN (EAR99) and HTSUS (8536.69.4040) classifications. The TE Connectivity part is RoHS Compliant while the Molex part is ROHS3 Compliant; both designations indicate full compliance with current RoHS directives. Both parts have MSL rating of 1 (Unlimited), eliminating moisture sensitivity handling requirements.
Q: What is the practical impact of the color difference?
A: The color difference (Blue for TE Connectivity, Black for Molex) is cosmetic and does not affect electrical or mechanical performance. Color selection may be relevant only for visual identification or aesthetic requirements in specific applications. Functionally, the parts are identical.
Q: How do the pitch and position specifications ensure compatibility?
A: Both parts feature a 0.197" (5.00mm) pitch with 4 positions in a single level configuration. This identical pitch and position arrangement ensures that both parts fit the same PCB footprint and mate with identical connector plugs. The 90-degree right-angle orientation is identical on both parts, confirming mechanical interchangeability in through-hole mounting applications.
Q: What inventory considerations should guide part selection?
A: The TE Connectivity 796700-4 has 666 pieces in stock, while the Molex 0395221004 has 10,561 pieces available. For applications with flexible sourcing requirements, the Molex part offers significantly higher availability. For applications requiring the TE Connectivity part specifically, current inventory supports immediate procurement.
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