TE Connectivity AMP Connectors 796697-6 Terminal Block Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 796697-6 is a 6-position terminal block header with male pins, shrouded on 2 sides, featuring 0.197" (5.00mm) pitch vertical through-hole mounting. This component is classified as obsolete, making equivalent and substitute parts necessary for ongoing system maintenance and new design implementations. The part operates within a temperature range of -40°C to 110°C and supports 15 A at 300 V per UL specifications. Identification of compatible alternatives ensures design continuity and supply chain flexibility.

Substiute Parts

796697-6

TE Connectivity AMP ConnectorsIn Stock: 943796697-6 Datasheet

Current PartRFQ

1776138-6

TE Connectivity AMP ConnectorsIn Stock: 11121776138-6 Datasheet

DirectRFQ

0395211006

MolexIn Stock: 108570395211006 Datasheet

SimilarRFQ

1753518

Phoenix ContactIn Stock: 13331753518 Datasheet

SimilarRFQ

OQ0670500000G

Amphenol AnytekIn Stock: 971OQ0670500000G Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the 796697-6 is determined by strict alignment of electrical and mechanical parameters. The critical substitution criteria are:

Primary Matching Parameters:

• Number of positions: 6
• Pitch: 0.197" (5.00mm)
• Header orientation: Vertical
• Mounting type: Through hole
• Termination style: Solder
• Material flammability rating: UL94 V-0
• Contact mating finish: Tin
• Moisture sensitivity level: 1 (Unlimited)

Secondary Compatibility Factors:

• Shroud configuration (2-side or 4-side acceptable with mechanical verification)
• Current rating: minimum 12 A UL
• Voltage rating: minimum 300 V UL
• Operating temperature range: minimum -40°C to 105°C
• Contact tail length and insulation height within tolerance

Parts meeting these criteria are classified as direct equivalents or compatible substitutes. The TE Connectivity 1776138-6 qualifies as a direct equivalent with active product status. The Molex 0395211006, Phoenix Contact 1753518, and Amphenol Anytek OQ0670500000G are classified as compatible substitutes with minor parameter variations noted in the comparison table.

Parameter Comparison

Engineering Selection Recommendations

Direct Equivalent - Recommended Primary Substitute:

The TE Connectivity 1776138-6 is the recommended primary substitute for the obsolete 796697-6. Both components share identical electrical specifications (15 A at 300 V), matching pitch (5.00mm), identical shroud configuration (2-side), and equivalent operating temperature range (-40°C to 110°C). The 1776138-6 maintains active product status with RoHS compliance, ensuring long-term availability and regulatory alignment. The only notable difference is housing color (black versus blue) and contact material composition (copper alloy versus brass), neither of which affects electrical or mechanical compatibility.

Compatible Substitutes - Secondary Options:

The Molex 0395211006 is a compatible substitute with identical electrical ratings and pitch. The primary distinction is the 4-side shroud configuration, which provides enhanced EMI shielding compared to the 2-side shroud of the original part. This configuration change requires mechanical verification for PCB layout compatibility. Operating temperature range is -40°C to 105°C, which is acceptable for most applications within the original specification.

The Phoenix Contact 1753518 is a compatible substitute with IEC ratings of 12 A at 400 V and UL ratings of 12 A at 300 V. The reduced current rating (12 A versus 15 A) requires circuit analysis to confirm adequacy for the intended application. Contact tail length is 0.154" (3.90mm), which differs from the original 0.138" (3.50mm) and requires PCB hole depth verification.

The Amphenol Anytek OQ0670500000G is a compatible substitute with 12 A UL current rating and extended operating temperature range (-40°C to 115°C). Contact tail length is 0.157" (4.00mm), requiring PCB hole depth verification. This part offers the widest operating temperature range among all substitutes.

Compliance Considerations:

All active substitute parts (1776138-6, 0395211006, 1753518, OQ0670500000G) carry RoHS3 compliance certification, meeting current regulatory requirements. The original 796697-6 is marked as "Not applicable" for RoHS status due to its obsolete classification. For new designs or systems requiring regulatory compliance documentation, selection of an active, RoHS-compliant substitute is necessary.

Frequently Asked Questions (FAQ)

Q: Can the TE Connectivity 1776138-6 be used as a direct replacement for the 796697-6 in existing designs?

A: Yes. The 1776138-6 is electrically and mechanically equivalent to the 796697-6. Both components have identical pitch (5.00mm), position count (6), shroud configuration (2-side), current rating (15 A UL), voltage rating (300 V UL), and operating temperature range (-40°C to 110°C). The housing color difference (black versus blue) is cosmetic and does not affect functionality. Direct substitution is supported without circuit modification.

Q: What is the significance of the shroud configuration difference between the 2-side and 4-side options?

A: Shroud configuration affects mechanical protection and EMI shielding. The 2-side shroud (796697-6, 1776138-6, 1753518, OQ0670500000G) provides lateral protection and basic EMI containment. The 4-side shroud (Molex 0395211006) provides complete perimeter protection with enhanced EMI shielding. Selection depends on application requirements. If the original design used a 2-side shroud, substitution with a 4-side shroud requires verification that the larger shroud does not interfere with adjacent PCB components or connectors.

Q: Are there current rating differences between the substitute parts, and do they affect selection?

A: Yes. The original 796697-6 and TE Connectivity 1776138-6 support 15 A at 300 V (UL). The Phoenix Contact 1753518 and Amphenol Anytek OQ0670500000G support 12 A at 300 V (UL). The Molex 0395211006 supports 15 A at 300 V (UL). For applications operating at or near 15 A, the 12 A-rated parts (1753518, OQ0670500000G) require circuit analysis to confirm adequate margin. For applications operating below 12 A, all substitutes are acceptable.

Q: What are the contact tail length variations, and do they require PCB modification?

A: Contact tail lengths vary across substitutes: 796697-6 (0.138" / 3.50mm), 1776138-6 (0.138" / 3.50mm), 0395211006 (0.130" / 3.30mm), 1753518 (0.154" / 3.90mm), OQ0670500000G (0.157" / 4.00mm). Shorter tail lengths (0.130") may not reach PCB pads designed for the original 0.138" length. Longer tail lengths (0.154" to 0.157") require verification that PCB holes are drilled to sufficient depth. PCB hole depth modification may be necessary for parts with tail lengths differing by more than 0.010" from the original specification.

Q: Which substitute part offers the best long-term availability and regulatory compliance?

A: The TE Connectivity 1776138-6 is the recommended choice for long-term availability and regulatory compliance. It carries active product status, RoHS3 compliance, and is manufactured by the same company as the original part, ensuring consistent quality and supply chain stability. All other active substitutes also carry RoHS3 compliance but represent different manufacturers, which may introduce supply chain variability.

Q: Can the Molex 0395211006 with 4-side shroud be used in place of the 2-side shroud original part?

A: The Molex 0395211006 is electrically compatible and mechanically compatible with the original 796697-6. However, the 4-side shroud configuration is physically larger than the 2-side shroud. Substitution requires mechanical verification that the larger shroud does not interfere with adjacent PCB components, connectors, or enclosure constraints. If space constraints are not an issue, the 4-side shroud provides enhanced EMI protection as an added benefit.

Q: What is the operating temperature range consideration when selecting a substitute?

A: The original 796697-6 operates from -40°C to 110°C. The TE Connectivity 1776138-6 matches this range exactly. The Molex 0395211006 operates to 105°C (5°C lower upper limit). The Phoenix Contact 1753518 does not specify an operating temperature range. The Amphenol Anytek OQ0670500000G extends to 115°C (5°C higher upper limit). For applications operating near the upper temperature limit of 110°C, the 1776138-6 or OQ0670500000G are preferred. For applications operating below 105°C, all substitutes are acceptable.

Q: Are there any housing material differences that affect chemical or environmental resistance?

A: The original 796697-6 uses Polyamide (PA66), Nylon 6/6 housing. The TE Connectivity 1776138-6 uses Polyamide (PA), Nylon housing. The Molex 0395211006 uses Polyamide (PA66), Nylon 6/6 housing. The Phoenix Contact 1753518 uses Polyamide (PA), Nylon housing. The Amphenol Anytek OQ0670500000G uses Thermoplastic Resin housing. All materials carry UL94 V-0 flammability rating. For standard industrial applications, these material variations do not affect performance. For applications with specific chemical exposure requirements, material compatibility should be verified against the application environment.