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TE Connectivity AMP Connectors 796696-7 Terminal Block Plug Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 796696-7 is a 7-position terminal block plug with female sockets, 0.197" (5.00mm) pitch, designed for 180° free-hanging in-line applications. This component features screw-rising cage clamp termination and operates across -40°C to 110°C with a rated current of 15 A at 300 V (UL). The product is classified as obsolete, necessitating identification of active equivalent alternatives that maintain functional and electrical compatibility for ongoing system support and new designs.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Number of Positions | 7 |
| Pitch | 0.197" (5.00mm) |
| Plug Wire Entry | 180° |
| Termination Style | Screw - Rising Cage Clamp |
| Mounting Type | Free Hanging (In-Line) |
| Wire Gauge Range | 12-30 AWG (0.05-3mm²) |
| Current Rating (UL) | 15 A |
| Voltage Rating (UL) | 300 V |
| Operating Temperature | -40°C ~ 110°C |
| Contact Material | Phosphor Bronze |
| Housing Material | Polyamide (PA66), Nylon 6/6 |
| Flammability Rating | UL94 V-0 |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 796696-7 is determined by strict equivalence across the following critical parameters:
Mandatory Matching Parameters:
- Number of positions: 7
- Pitch: 0.197" (5.00mm)
- Plug wire entry orientation: 180°
- Termination style: Screw - Rising Cage Clamp
- Mounting type: Free Hanging (In-Line)
- Contact material: Phosphor Bronze
- Housing material: Polyamide (PA66), Nylon 6/6
- Flammability rating: UL94 V-0
Allowable Parameter Variations:
- Current rating (UL): Substitute must equal or exceed 15 A
- Voltage rating (UL): Substitute must equal or exceed 300 V
- Operating temperature range: Substitute must encompass or exceed -40°C ~ 110°C
- Wire gauge compatibility: Substitute must accommodate 12-30 AWG range
The Molex 0395205007 terminal block plug satisfies all mandatory matching parameters and exceeds allowable variations in current rating (18 A), voltage rating (300 V), and operating temperature range (-40°C ~ 115°C), establishing it as a direct functional equivalent.
Parameter Comparison
| Parameter | TE Connectivity 796696-7 | Molex 0395205007 | Compatibility Status |
|---|---|---|---|
| Manufacturer Part Number | 796696-7 | 0395205007 | Different manufacturers |
| Number of Positions | 7 | 7 | Equivalent |
| Positions Per Level | 7 | 7 | Equivalent |
| Number of Levels | 1 | 1 | Equivalent |
| Pitch | 0.197" (5.00mm) | 0.197" (5.00mm) | Equivalent |
| Plug Wire Entry | 180° | 180° | Equivalent |
| Termination Style | Screw - Rising Cage Clamp | Screw - Rising Cage Clamp | Equivalent |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Equivalent |
| Wire Gauge Range (AWG) | 12-30 AWG | 12-30 AWG | Equivalent |
| Current Rating (UL) | 15 A | 18 A | Substitute exceeds requirement |
| Voltage Rating (UL) | 300 V | 300 V | Equivalent |
| Operating Temperature | -40°C ~ 110°C | -40°C ~ 115°C | Substitute exceeds requirement |
| Contact Mating Finish | Tin | Tin | Equivalent |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Equivalent |
| Housing Material | Polyamide (PA66), Nylon 6/6 | Polyamide (PA66), Nylon 6/6 | Equivalent |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Equivalent |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | Equivalent |
| ECCN | EAR99 | EAR99 | Equivalent |
| HTSUS Code | 8536.90.4000 | 8536.90.4000 | Equivalent |
| Product Status | Obsolete | Active | Substitute is active |
Engineering Selection Recommendations
The Molex 0395205007 terminal block plug is the direct functional equivalent for the obsolete TE Connectivity 796696-7. Selection of the Molex substitute is supported by the following engineering criteria:
Electrical Equivalence: Both components maintain identical voltage (300 V UL) and wire gauge specifications (12-30 AWG). The Molex substitute provides enhanced current capacity (18 A versus 15 A), ensuring compatibility with existing circuit designs and providing operational margin.
Mechanical Compatibility: Pitch (5.00mm), wire entry orientation (180°), termination method (screw-rising cage clamp), and mounting configuration (free-hanging in-line) are identical across both components. Housing and contact materials are equivalent, ensuring mechanical interchangeability in existing connector assemblies.
Environmental and Compliance Alignment: Both components meet UL94 V-0 flammability requirements, operate across overlapping temperature ranges (-40°C ~ 110°C for the original; -40°C ~ 115°C for the substitute), and carry identical ECCN (EAR99) and HTSUS (8536.90.4000) classifications. Moisture sensitivity levels are equivalent at MSL 1 (Unlimited).
Product Status: The Molex 0395205007 maintains active product status, ensuring ongoing availability, technical support, and supply chain continuity compared to the obsolete TE Connectivity component.
Frequently Asked Questions (FAQ)
Q: Can the Molex 0395205007 be used as a direct replacement for the TE Connectivity 796696-7 in existing assemblies?
A: Yes. The Molex 0395205007 is mechanically and electrically equivalent. Identical pitch (5.00mm), wire entry orientation (180°), termination style (screw-rising cage clamp), and mounting type (free-hanging in-line) ensure direct interchangeability without modification to connector housings or mating interfaces.
Q: What are the key differences between these two components?
A: The primary differences are manufacturer identity and product status. The Molex substitute provides enhanced current capacity (18 A versus 15 A) and extended operating temperature range (-40°C ~ 115°C versus -40°C ~ 110°C). The TE Connectivity component is obsolete; the Molex alternative is active.
Q: Are wire gauge specifications compatible between the two parts?
A: Yes. Both components accept 12-30 AWG wire (0.05-3mm²), ensuring compatibility with existing wiring harnesses and termination practices.
Q: Does the Molex substitute meet the same regulatory and compliance standards?
A: Yes. Both components carry identical UL94 V-0 flammability ratings, ECCN (EAR99) classifications, HTSUS codes (8536.90.4000), and MSL 1 (Unlimited) moisture sensitivity levels.
Q: What is the packaging difference between these components?
A: The TE Connectivity 796696-7 packaging specification is not provided in the technical data. The Molex 0395205007 is supplied in bulk packaging.
Q: Are there any screw torque differences that affect installation?
A: Yes. The TE Connectivity component specifies 0.79 Nm (7.0 Lb-In) screw torque, while the Molex substitute specifies 0.56 Nm (5.0 Lb-In). Installation procedures should reference the Molex specification when using the substitute component.
Q: Can the Molex 0395205007 handle higher current applications than the original TE Connectivity part?
A: The Molex substitute is rated for 18 A (UL) compared to 15 A (UL) for the TE Connectivity component. Applications requiring current levels between 15 A and 18 A can utilize the Molex substitute with enhanced operational margin.
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