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TE Connectivity AMP Connectors 796693-4 Terminal Block Plug Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 796693-4 is a 4-position terminal block plug with female sockets, designed for free-hanging in-line applications. This component features a 3.5mm pitch, screw-rising cage clamp termination, and operates across a temperature range of -40°C to 110°C. The part is currently active in production with 804 pieces in stock. Equivalent and substitute parts are identified to provide alternative sourcing options when the primary part is unavailable or when design flexibility permits component substitution within specified electrical and mechanical parameters.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Number of Positions | 4 |
| Pitch | 0.138" (3.50mm) |
| Type | Plug, Female Sockets |
| Mounting Type | Free Hanging (In-Line) |
| Plug Wire Entry | 180° |
| Termination Style | Screw - Rising Cage Clamp |
| Wire Gauge Range | 14-30 AWG (0.3-2mm²) |
| Voltage - UL | 300 V |
| Current - UL | 11 A |
| Operating Temperature | -40°C ~ 110°C |
| Screw Size | M2 |
| Housing Material | Polyamide (PA66), Nylon 6/6 |
| Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 796693-4 with the Phoenix Contact 5434560 is based on alignment of the following critical parameters:
Matching Parameters:
- Number of positions: 4
- Pitch: 0.138" (3.50mm)
- Type: Plug with female sockets
- Mounting type: Free hanging (in-line)
- Plug wire entry orientation: 180°
- Wire gauge range: 14-30 AWG
- Screw size: M2
- Housing material: Polyamide/Nylon
- Flammability rating: UL94 V-0
- Insulation height: 0.437" (11.10mm)
- Contact mating finish: Tin
- Moisture sensitivity level: 1 (Unlimited)
- REACH compliance: Affected
- ECCN classification: EAR99
- HTSUS code: 8536.90.4000
Electrical Compatibility: Both parts meet or exceed the voltage requirement of 300 V UL. The Phoenix Contact 5434560 operates at 8 A UL current, which is lower than the TE Connectivity part's 11 A UL rating. Applications requiring the full 11 A capacity must use the primary part.
Termination Compatibility: Both parts employ screw-based termination with M2 fasteners. The TE Connectivity part specifies rising cage clamp termination with 0.31 Nm torque specification, while the Phoenix Contact part specifies general screw termination with 0.2-0.25 Nm torque range. These differences reflect manufacturer design variations within the same functional category.
Parameter Comparison
| Parameter | TE Connectivity 796693-4 | Phoenix Contact 5434560 |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | Phoenix Contact |
| Series | Termi-Blok, Buchanan | BCP |
| Number of Positions | 4 | 4 |
| Pitch | 0.138" (3.50mm) | 0.138" (3.50mm) |
| Type | Plug, Female Sockets | Plug, Female Sockets |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Plug Wire Entry | 180° | 180° |
| Wire Gauge Range - AWG | 14-30 AWG | 14-30 AWG |
| Wire Gauge Range - mm² | 0.3-2mm² | 0.2-1.5mm² |
| Voltage - UL | 300 V | 300 V |
| Current - UL | 11 A | 8 A |
| Current - IEC | Not specified | 8 A |
| Voltage - IEC | Not specified | 320 V |
| Screw Size | M2 | M2 |
| Torque - Screw | 0.31 Nm (2.7 Lb-In) | 0.2-0.25 Nm (1.7-2.2 Lb-In) |
| Wire Strip Length | 5-6mm | 7mm |
| Contact Mating Finish | Tin | Tin |
| Housing Material | Polyamide (PA66), Nylon 6/6 | Polyamide (PA), Nylon |
| Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Height | 0.437" (11.10mm) | 0.437" (11.10mm) |
| RoHS Status | RoHS Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| REACH Status | REACH Affected | REACH Affected |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.90.4000 | 8536.90.4000 |
| Product Status | Active | Active |
| Inventory | 804 Pcs New Original In Stock | 839 Pcs New Original In Stock |
Engineering Selection Recommendations
Primary Part Selection: The TE Connectivity 796693-4 is the specified component and remains the first choice for new designs and applications requiring the full 11 A UL current rating.
Substitute Part Eligibility: The Phoenix Contact 5434560 serves as a functional equivalent for applications operating at or below 8 A UL current. Both parts maintain active production status and comply with RoHS and REACH regulations. Both achieve UL94 V-0 flammability classification and operate within the same voltage envelope at 300 V UL.
Current Rating Consideration: Applications requiring current capacity exceeding 8 A must use the TE Connectivity 796693-4. The Phoenix Contact 5434560 is suitable only for circuits designed for 8 A or lower.
Wire Gauge Compatibility: The TE Connectivity part accommodates wire gauges from 0.3-2mm². The Phoenix Contact part accommodates 0.2-1.5mm². Applications using wire gauges between 1.5-2mm² require the TE Connectivity part.
Termination Torque Specification: The TE Connectivity part specifies 0.31 Nm screw torque. The Phoenix Contact part specifies 0.2-0.25 Nm. Installation procedures must follow the respective manufacturer torque specifications for each part.
Regulatory Compliance: Both parts satisfy REACH and EAR99 export control requirements. The Phoenix Contact part carries ROHS3 certification, while the TE Connectivity part carries RoHS compliance. Both are suitable for regulated applications.
Frequently Asked Questions (FAQ)
Q: Can the Phoenix Contact 5434560 replace the TE Connectivity 796693-4 in all applications?
A: No. The Phoenix Contact 5434560 is limited to 8 A UL current, while the TE Connectivity 796693-4 supports 11 A UL. Substitution is valid only for applications operating at 8 A or below. Additionally, wire gauges between 1.5-2mm² are supported only by the TE Connectivity part.
Q: Are the screw termination specifications interchangeable?
A: No. The TE Connectivity 796693-4 specifies 0.31 Nm torque with rising cage clamp termination. The Phoenix Contact 5434560 specifies 0.2-0.25 Nm torque. Each part must be installed according to its manufacturer's torque specification. Using incorrect torque values may result in inadequate clamping or component damage.
Q: Do both parts meet the same voltage requirements?
A: Yes. Both parts are rated for 300 V UL. The Phoenix Contact part additionally provides 320 V IEC rating, which exceeds the TE Connectivity specification.
Q: What is the wire strip length difference, and does it affect compatibility?
A: The TE Connectivity part specifies 5-6mm wire strip length, while the Phoenix Contact part specifies 7mm. This difference reflects manufacturer design variation. Installation procedures must follow each manufacturer's wire preparation guidelines.
Q: Are both parts suitable for the same operating temperature range?
A: The TE Connectivity 796693-4 specifies -40°C to 110°C operating temperature. The Phoenix Contact 5434560 does not provide an operating temperature specification in the available data. Applications with specific temperature requirements should use the TE Connectivity part.
Q: Do both parts have the same RoHS compliance status?
A: Both parts are RoHS compliant. The TE Connectivity part carries RoHS compliance certification, while the Phoenix Contact part carries ROHS3 certification. Both satisfy RoHS requirements for regulated applications.
Q: Can these parts be mixed in the same assembly?
A: Yes, provided the circuit design accommodates the lower current rating of the Phoenix Contact part (8 A maximum) and wire gauge requirements are met. However, mixing different manufacturers in the same assembly may complicate maintenance and spare parts management.
Q: What is the significance of the M2 screw size specification?
A: Both parts use M2 fasteners for wire termination. This ensures mechanical compatibility with standard M2 installation tools. The difference lies in the torque specification, which must be followed for each part individually.
Q: Are both parts available in the same color?
A: No. The TE Connectivity 796693-4 is blue, while the Phoenix Contact 5434560 is gray. Color differences are cosmetic and do not affect electrical or mechanical function.
Q: What does the MSL 1 (Unlimited) rating mean for these parts?
A: Moisture Sensitivity Level 1 indicates the lowest moisture sensitivity classification. Both parts can be stored indefinitely without special moisture control measures and do not require baking before soldering or assembly.
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