TE Connectivity AMP Connectors 796645-8 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 796645-8 is an 8 Position Terminal Block Header with male pins, shrouded on four sides, featuring a 0.197" (5.00mm) pitch and 90° right angle orientation. This component is designed for through-hole solder termination applications and operates within a temperature range of -40°C to 110°C. The part is currently active in production status and RoHS compliant. Equivalent and substitute parts are identified to provide design flexibility, accommodate supply chain variations, and support alternative sourcing strategies while maintaining electrical and mechanical compatibility.

Substiute Parts

796645-8

TE Connectivity AMP ConnectorsIn Stock: 1186796645-8 Datasheet

Current PartRFQ

0395221008

MolexIn Stock: 31050395221008 Datasheet

SimilarRFQ

0395226008

MolexIn Stock: 43510395226008 Datasheet

SimilarRFQ

0395326008

MolexIn Stock: 110050395326008 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the TE Connectivity 796645-8 is determined by the following critical parameters: number of positions (8), header orientation (90° right angle), termination style (solder), mounting type (through hole), current rating (15 A UL), voltage rating (300 V UL), material flammability rating (UL94 V-0), housing material (Polyamide PA66/Nylon 6/6), and contact mating finish (tin).

The substitute parts are grouped into two categories based on pitch specification:

Category 1: Identical Pitch (0.197" / 5.00mm) Molex 0395221008 and Molex 0395226008 maintain the exact pitch specification of the main part, ensuring direct mechanical and electrical compatibility in applications designed for 5.00mm spacing.

Category 2: Similar Pitch (0.200" / 5.08mm) Molex 0395326008 features a 0.200" (5.08mm) pitch, representing a minor pitch variation. This part shares all other critical parameters with the main part but operates with slightly different center-to-center spacing between positions.

All substitute parts maintain compliance with UL94 V-0 flammability rating, 15 A current capacity, 300 V voltage rating, and through-hole solder termination methodology.

Parameter Comparison

Engineering Selection Recommendations

Direct Substitutes (Identical Pitch - 5.00mm):

Molex 0395221008 and Molex 0395226008 are direct electrical and mechanical substitutes for the TE Connectivity 796645-8. Both parts maintain the 0.197" (5.00mm) pitch specification, ensuring compatibility with existing PCB layouts and mating connectors designed for the main part. Both substitute parts are active in production status and comply with ROHS3 standards. The primary distinction between these two Molex options is housing color (black for 0395221008, green for 0395226008). Both operate within a -40°C to 105°C temperature range, which is 5°C lower than the main part's maximum operating temperature of 110°C. This temperature differential is not significant for most industrial applications.

Alternative Substitute (Similar Pitch - 5.08mm):

Molex 0395326008 operates at a 0.200" (5.08mm) pitch, representing a 0.003" (0.08mm) deviation from the main part specification. This part maintains all other critical electrical parameters (15 A current, 300 V voltage, UL94 V-0 flammability) and is active in production status. The pitch variation requires PCB layout compatibility verification before implementation. The insulation height of 0395326008 is 0.472" (12.00mm), significantly higher than the main part's 0.329" (8.36mm), which may affect board-to-board spacing considerations.

All substitute parts are classified as EAR99 for export control purposes and share the same HTSUS commodity code (8536.69.4040) as the main part.

Frequently Asked Questions (FAQ)

Q: Can Molex 0395221008 or 0395226008 be used as direct replacements for TE Connectivity 796645-8?

A: Yes. Both Molex parts maintain the identical 0.197" (5.00mm) pitch, 8-position configuration, 90° right angle orientation, and solder termination methodology. Electrical ratings (15 A, 300 V) and flammability compliance (UL94 V-0) are equivalent. The primary difference is operating temperature range: Molex parts operate to 105°C versus 110°C for the TE part. For applications operating below 105°C, these parts are fully compatible.

Q: What is the difference between Molex 0395221008 and 0395226008?

A: These parts are electrically and mechanically identical. The only distinction is housing color: 0395221008 is black, while 0395226008 is green. Both maintain the same pitch, position count, electrical ratings, and compliance certifications.

Q: Can Molex 0395326008 be used in place of TE Connectivity 796645-8?

A: Molex 0395326008 features a 0.200" (5.08mm) pitch compared to the main part's 0.197" (5.00mm) pitch. This 0.003" (0.08mm) difference requires verification of PCB layout compatibility and mating connector specifications. The part maintains equivalent electrical ratings and compliance standards but operates with different center-to-center spacing. Use only if PCB design accommodates the 5.08mm pitch specification.

Q: What are the key parameters that determine substitution compatibility?

A: Critical parameters include pitch (0.197" or 0.200"), number of positions (8), header orientation (90° right angle), termination style (solder), mounting type (through hole), current rating (15 A UL), voltage rating (300 V UL), and flammability rating (UL94 V-0). Variations in these parameters may affect compatibility.

Q: Are all substitute parts RoHS compliant?

A: Yes. TE Connectivity 796645-8 is RoHS Compliant. Molex 0395221008 and 0395226008 are ROHS3 Compliant. Molex 0395326008 is RoHS Compliant. All parts meet RoHS requirements for hazardous substance restrictions.

Q: What is the difference in contact material between the main part and substitutes?

A: TE Connectivity 796645-8 uses Copper Alloy contacts, while all three Molex substitutes use Brass contacts. Both materials are suitable for tin-plated mating finishes and maintain equivalent electrical performance in the specified current and voltage ranges.

Q: Do the substitute parts have different contact tail lengths?

A: Yes. TE Connectivity 796645-8 has a contact tail length of 0.138" (3.50mm), while all three Molex substitutes have 0.150" (3.81mm) tail lengths. This 0.012" (0.31mm) difference may affect PCB hole sizing and solder joint characteristics. Verify PCB design specifications before substitution.

Q: What is the significance of the insulation height difference in Molex 0395326008?

A: Molex 0395326008 has an insulation height of 0.472" (12.00mm) compared to 0.329" (8.36mm) for the main part and 0.330" (8.38mm) for the other Molex substitutes. This increased height affects board-to-board spacing and clearance requirements. Verify mechanical fit within the application enclosure before implementation.

Q: Are all parts available in bulk packaging?

A: Yes. All parts listed are supplied in bulk packaging. Current inventory levels are: TE Connectivity 796645-8 (1,157 pcs), Molex 0395221008 (3,064 pcs), Molex 0395226008 (4,255 pcs), and Molex 0395326008 (10,924 pcs).