TE Connectivity AMP Connectors 796645-6 Terminal Block Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 796645-6 is a 6-position terminal block header with male pins, shrouded on four sides, designed for right-angle through-hole mounting. This component operates at 15 A (UL) and 300 V (UL) with a 0.197" (5.00mm) pitch configuration. The part is manufactured from polyamide (PA66) nylon housing with copper alloy contacts and tin mating finish. Product status is active with RoHS compliance and unlimited moisture sensitivity level (MSL 1).

Substitute parts are identified when equivalent electrical and mechanical parameters are maintained across the terminal block header category, ensuring functional interchangeability in circuit board applications requiring shrouded male pin headers with solder termination and through-hole mounting.

Substiute Parts

796645-6

TE Connectivity AMP ConnectorsIn Stock: 1156796645-6 Datasheet

Current PartRFQ

ELFH06210

Amphenol PCDIn Stock: 1193ELFH06210 Datasheet

DirectRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of terminal block headers is determined by electrical and mechanical compatibility across the following critical parameters:

Electrical Parameters:

• Current rating (UL): 15 A
• Voltage rating (UL): 300 V
• Contact material and mating finish (tin plating)

Mechanical Parameters:

• Number of positions: 6
• Header orientation: 90° right angle
• Termination style: Solder
• Mounting type: Through hole
• Shrouded design (4-side)
• Material flammability rating: UL94 V-0

Pitch Tolerance: The primary distinction between the main part (796645-6) and substitute part (ELFH06210) is the pitch specification. The main part operates at 0.197" (5.00mm) pitch, while the substitute operates at 0.200" (5.08mm) pitch. This 0.03" (0.08mm) difference represents a minor pitch variation within the terminal block header category and is acceptable for applications where PCB layout accommodates the slightly wider spacing.

Parameter Comparison

Engineering Selection Recommendations

Primary Part Selection: The TE Connectivity 796645-6 is the primary specification for applications requiring a 6-position terminal block header with 0.197" (5.00mm) pitch. This part maintains active product status, RoHS compliance, and operates across the full temperature range of -40°C to 110°C. The copper alloy contact material with polyamide housing provides established performance characteristics in industrial and commercial applications.

Substitute Part Selection: The Amphenol PCD ELFH06210 serves as a functional substitute when PCB layout accommodates the 0.200" (5.08mm) pitch specification. This part maintains electrical equivalence (15 A, 300 V) and mechanical compatibility (6-position, 90° right angle, shrouded, solder termination, through-hole mounting). Both parts carry UL94 V-0 flammability ratings and EAR99 export classification. The ELFH06210 operates across -40°C to 105°C, providing a 5°C reduction in maximum operating temperature compared to the primary part. Housing material differs (PBT versus PA66 nylon) and contact material differs (brass versus copper alloy), representing acceptable material variations within the terminal block header category.

Compliance Considerations: Both parts maintain RoHS compliance status. The primary part carries RoHS Compliant designation, while the substitute carries ROHS3 Compliant designation, both meeting current regulatory requirements. Both parts are classified under identical HTSUS code 8536.69.4040 and ECCN EAR99.

Frequently Asked Questions (FAQ)

Q: What is the primary difference between the TE Connectivity 796645-6 and the Amphenol PCD ELFH06210?

A: The primary difference is pitch specification. The TE Connectivity 796645-6 operates at 0.197" (5.00mm) pitch, while the Amphenol PCD ELFH06210 operates at 0.200" (5.08mm) pitch. Secondary differences include housing material (PA66 nylon versus PBT), contact material (copper alloy versus brass), and maximum operating temperature (110°C versus 105°C).

Q: Can the Amphenol PCD ELFH06210 be used as a direct replacement for the TE Connectivity 796645-6?

A: The ELFH06210 is a functional substitute when PCB layout accommodates the 0.03" (0.08mm) pitch difference. Both parts maintain identical electrical ratings (15 A, 300 V), identical position count (6), identical orientation (90° right angle), and identical termination method (solder through-hole). Substitution requires verification that the PCB hole pattern spacing matches the 0.200" (5.08mm) pitch of the substitute part.

Q: Are both parts RoHS compliant?

A: Yes. The TE Connectivity 796645-6 carries RoHS Compliant status, and the Amphenol PCD ELFH06210 carries ROHS3 Compliant status. Both meet current RoHS regulatory requirements.

Q: What is the operating temperature difference between these parts?

A: The TE Connectivity 796645-6 operates from -40°C to 110°C, while the Amphenol PCD ELFH06210 operates from -40°C to 105°C. The substitute part has a 5°C lower maximum operating temperature rating.

Q: Do both parts have the same shrouded design?

A: Yes. Both the TE Connectivity 796645-6 and the Amphenol PCD ELFH06210 feature shrouded (4-side) male pin header design, providing equivalent mechanical protection and polarization.

Q: What are the contact material differences?

A: The TE Connectivity 796645-6 uses copper alloy contacts, while the Amphenol PCD ELFH06210 uses brass contacts. Both materials are tin-plated and suitable for solder termination applications. Both contact materials maintain the 15 A current rating and 300 V voltage rating.

Q: Are the housing materials interchangeable?

A: The TE Connectivity 796645-6 uses polyamide (PA66) nylon housing, while the Amphenol PCD ELFH06210 uses polybutylene terephthalate (PBT) housing. Both materials carry UL94 V-0 flammability ratings and are suitable for terminal block header applications. Material selection depends on specific environmental and thermal requirements of the application.

Q: What is the insulation height difference?

A: The TE Connectivity 796645-6 has an insulation height of 0.329" (8.36mm), while the Amphenol PCD ELFH06210 has an insulation height of 0.319" (8.10mm). This 0.01" (0.26mm) difference may affect PCB clearance in space-constrained applications.

Q: Can these parts be used interchangeably in existing designs?

A: Interchangeability requires PCB layout verification. The pitch difference (0.197" versus 0.200") means the substitute part requires PCB hole patterns spaced 0.03" (0.08mm) wider. The insulation height difference (0.329" versus 0.319") may affect component clearance. Electrical and mechanical performance are equivalent when pitch and clearance requirements are satisfied.