TE Connectivity AMP Connectors 796645-5 Terminal Block Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 796645-5 is a 5 Position Terminal Block Header with male pins, shrouded on four sides, designed for 90° right-angle through-hole mounting. This component operates at 15 A (UL) and 300 V (UL) with a 0.197" (5.00mm) pitch configuration. The part is Active in product status and ROHS3 compliant, making it suitable for modern electronic assembly applications requiring reliable terminal block connectivity.

Equivalent and substitute parts are identified when alternative manufacturers offer terminal block headers with matching electrical ratings, mechanical configurations, and mounting specifications. Substitution becomes necessary due to inventory availability, supply chain considerations, or design flexibility across compatible connector families.

Substiute Parts

796645-5

TE Connectivity AMP ConnectorsIn Stock: 892796645-5 Datasheet

Current PartRFQ

0395221005

MolexIn Stock: 15030395221005 Datasheet

SimilarRFQ

0395321005

MolexIn Stock: 36210395321005 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the TE Connectivity 796645-5 terminal block header are identified based on the following critical parameters that determine functional and mechanical compatibility:

Primary Substitution Criteria:

• Number of Positions: 5
• Header Orientation: 90°, Right Angle
• Mounting Type: Through Hole
• Termination Style: Solder
• Type: Header, Male Pins, Shrouded (4 Side)
• Current Rating (UL): 15 A
• Voltage Rating (UL): 300 V
• Housing Material: Polyamide (PA66), Nylon 6/6
• Flammability Rating: UL94 V-0
• RoHS Status: ROHS3 Compliant

Pitch Consideration: The Molex 0395221005 maintains the identical 0.197" (5.00mm) pitch, providing direct mechanical and electrical compatibility. The Molex 0395321005 operates at a 0.200" (5.08mm) pitch, representing a minor pitch variation that may require board layout evaluation for specific applications.

All substitute parts maintain active product status and equivalent electrical performance within the specified operating parameters.

Parameter Comparison

Engineering Selection Recommendations

TE Connectivity 796645-5 (Primary Part) Select this part when the original design specification requires the Termi-Blok/Buchanan series with 0.197" (5.00mm) pitch and the extended operating temperature range of -40°C to 110°C. This part is Active in product status with ROHS3 compliance and Unlimited MSL rating, suitable for standard production environments.

Molex 0395221005 (Direct Pitch Equivalent) This substitute maintains identical pitch specifications (0.197" / 5.00mm) and all critical electrical parameters. The Eurostyle ESE 39522 series is Active with ROHS3 compliance and REACH Unaffected status. The operating temperature range is -40°C to 105°C, which is 5°C lower than the primary part. Select this part when Molex connector compatibility is required and the reduced upper temperature limit is acceptable for the application.

Molex 0395321005 (Pitch Variant) This substitute operates at 0.200" (5.08mm) pitch, representing a 0.003" (0.08mm) spacing increase from the primary part. The Eurostyle ESE 39532 series maintains all electrical ratings and compliance certifications. The operating temperature range is -40°C to 105°C. Select this part only when board layout accommodates the pitch variation and Molex connector compatibility is required.

All substitute parts maintain Active product status, ROHS3 compliance, and equivalent electrical performance within specified operating parameters.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0395221005 be used as a direct replacement for the TE Connectivity 796645-5?

A: The Molex 0395221005 is compatible for direct substitution in applications where the operating temperature does not exceed 105°C. Both parts share identical pitch (0.197" / 5.00mm), 5-position configuration, 90° right-angle orientation, 15 A current rating, 300 V voltage rating, and UL94 V-0 flammability rating. The primary difference is the 5°C reduction in maximum operating temperature.

Q: What is the significance of the pitch difference between the 0395221005 and 0395321005?

A: The 0395221005 maintains the 0.197" (5.00mm) pitch of the original TE Connectivity 796645-5, ensuring direct board layout compatibility. The 0395321005 operates at 0.200" (5.08mm) pitch, a 0.003" (0.08mm) increase. This pitch variation requires board layout evaluation and may not be suitable for designs with tight spacing constraints or existing PCB patterns designed for 5.00mm pitch.

Q: Are all substitute parts ROHS3 compliant?

A: Yes. The TE Connectivity 796645-5, Molex 0395221005, and Molex 0395321005 are all ROHS3 compliant. Additionally, both Molex parts carry REACH Unaffected status, while the TE Connectivity part lists REACH status as Vendor Undefined.

Q: What is the contact material difference between the main part and substitutes?

A: The TE Connectivity 796645-5 uses Copper Alloy contacts, while both Molex substitutes (0395221005 and 0395321005) use Brass contacts. Both materials are suitable for tin-plated mating surfaces and maintain equivalent electrical performance within the specified 15 A and 300 V ratings.

Q: Do the substitute parts have different contact tail lengths?

A: Yes. The TE Connectivity 796645-5 has a contact tail length of 0.138" (3.50mm), while both Molex substitutes have a contact tail length of 0.150" (3.81mm). This 0.012" (0.31mm) difference may affect solder joint geometry and PCB pad design. Board layout evaluation is necessary when switching between these parts.

Q: What is the insulation height difference between the parts?

A: The TE Connectivity 796645-5 has an insulation height of 0.329" (8.36mm). The Molex 0395221005 has an insulation height of 0.330" (8.38mm), representing a negligible 0.001" (0.02mm) difference. The Molex 0395321005 has an insulation height of 0.472" (12.00mm), a significant 0.143" (3.64mm) increase. The taller insulation height of the 0395321005 may affect board clearance and component placement.

Q: Are all parts available in bulk packaging?

A: Yes. The TE Connectivity 796645-5, Molex 0395221005, and Molex 0395321005 are all supplied in bulk packaging. Current inventory levels are 872 pcs, 1474 pcs, and 3578 pcs respectively.

Q: What is the MSL rating for these terminal block headers?

A: All three parts carry MSL Rating 1 (Unlimited), indicating no moisture sensitivity limitations during storage or handling. These components do not require special moisture control measures or baking procedures prior to assembly.