TE Connectivity AMP Connectors 796641-8 Terminal Block Plug Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 796641-8 is an 8-position terminal block plug with female sockets, 0.197" (5.00mm) pitch, and 180° free-hanging in-line configuration. This component is part of the Termi-Blok, Buchanan series and is actively manufactured. The 796641-8 accommodates wire gauges from 12-30 AWG (0.05-3mm²) with screw-rising cage clamp termination and operates across -40°C to 110°C. Finding equivalent substitute parts is necessary to ensure supply chain flexibility, manage inventory across multiple suppliers, and maintain design compatibility when the primary part becomes unavailable or when alternative sourcing is required for cost optimization or logistics purposes.

Substiute Parts

796641-8

TE Connectivity AMP ConnectorsIn Stock: 995796641-8 Datasheet

Current PartRFQ

0395200008

MolexIn Stock: 21900395200008 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the TE Connectivity 796641-8 with the Molex 0395200008 is based on strict alignment of the following critical parameters:

Matching Parameters (Substitution Basis):

• 8-position configuration with identical pitch spacing (0.197" / 5.00mm)
• 180° free-hanging in-line plug orientation
• Screw-rising cage clamp termination style
• Female socket contact type
• Wire gauge compatibility (12-30 AWG)
• 300 V UL voltage rating
• Phosphor bronze contact material
• Polyamide (PA66) nylon 6/6 housing
• UL94 V-0 flammability rating
• Tin contact mating finish
• Retention latches on non-wire side
• Moisture sensitivity level 1 (unlimited)
• EAR99 ECCN classification

Allowable Parameter Variations:

• Current rating: TE 796641-8 rated 15 A UL; Molex 0395200008 rated 18 A UL (higher rating acceptable for substitution)
• Operating temperature: TE 796641-8 rated -40°C ~ 110°C; Molex 0395200008 rated -40°C ~ 115°C (extended upper range acceptable)
• Screw torque: TE 796641-8 requires 0.79 Nm (7.0 Lb-In); Molex 0395200008 requires 0.56 Nm (5.0 Lb-In) (lower torque specification acceptable)
• Wire strip length: TE 796641-8 requires 6-7.5mm; Molex 0395200008 requires 6.5mm (within acceptable range)
• Insulation height: TE 796641-8 is 0.610" (15.49mm); Molex 0395200008 is 0.591" (15.00mm) (minor dimensional variation acceptable)

Parameter Comparison

Engineering Selection Recommendations

The Molex 0395200008 terminal block plug is a direct functional equivalent to the TE Connectivity 796641-8 for applications requiring 8-position, 5.00mm pitch screw-cage clamp termination in free-hanging in-line configuration.

Selection Basis:

Both components are actively manufactured and maintain identical electrical and mechanical specifications for the core functional parameters: 8-position count, 5.00mm pitch spacing, 180° wire entry orientation, 12-30 AWG wire gauge accommodation, 300 V UL voltage rating, and UL94 V-0 flammability compliance.

The Molex 0395200008 provides enhanced performance characteristics in current capacity (18 A versus 15 A) and operating temperature range (-40°C to 115°C versus -40°C to 110°C), making it suitable for applications operating at the upper thermal limits of the TE part's specification.

Both components carry identical RoHS and ECCN classifications (EAR99), supporting equivalent regulatory compliance for export and environmental standards. The Molex part carries ROHS3 compliance status, while the TE part is REACH Affected; design teams must verify REACH compliance requirements for their specific application jurisdiction.

Minor dimensional variations exist in insulation height (0.591" versus 0.610") and screw torque specification (0.56 Nm versus 0.79 Nm). These variations remain within acceptable mechanical tolerances for standard PCB mounting and panel integration applications. Installation procedures must reference the Molex datasheet for correct screw torque application.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0395200008 be used as a direct replacement for the TE Connectivity 796641-8 in existing designs?

A: Yes. Both components share identical pitch spacing (5.00mm), position count (8), wire entry angle (180°), termination method (screw-rising cage clamp), and wire gauge range (12-30 AWG). The Molex part is mechanically and electrically compatible for direct substitution in free-hanging in-line mounting applications.

Q: What are the differences in current rating between these two parts?

A: The TE Connectivity 796641-8 is rated for 15 A at UL voltage, while the Molex 0395200008 is rated for 18 A at UL voltage. The Molex part supports higher current capacity and can be substituted in applications operating at or below the TE part's 15 A specification without derating.

Q: Are there temperature operating range differences?

A: The TE Connectivity 796641-8 operates from -40°C to 110°C. The Molex 0395200008 operates from -40°C to 115°C. The Molex part extends the upper operating temperature limit by 5°C, making it suitable for applications requiring operation at elevated temperatures within the Molex specification range.

Q: What is the difference in screw torque specification?

A: The TE Connectivity 796641-8 requires 0.79 Nm (7.0 Lb-In) screw torque, while the Molex 0395200008 requires 0.56 Nm (5.0 Lb-In). Installation procedures must follow the Molex datasheet specification to ensure proper cage clamp engagement without over-torquing.

Q: Are both parts RoHS compliant?

A: Yes. The TE Connectivity 796641-8 is RoHS Compliant, and the Molex 0395200008 is ROHS3 Compliant. Both meet RoHS environmental standards. However, the TE part is REACH Affected while the Molex part is REACH Unaffected. Design teams must verify REACH compliance requirements for their specific application and regulatory jurisdiction.

Q: What is the wire strip length requirement for each part?

A: The TE Connectivity 796641-8 requires 6-7.5mm wire strip length. The Molex 0395200008 requires 6.5mm wire strip length. The Molex specification falls within the TE range, ensuring compatible wire preparation procedures.

Q: Are the contact materials identical?

A: Yes. Both components use phosphor bronze contact material with tin mating finish, ensuring equivalent electrical conductivity and corrosion resistance characteristics.

Q: What is the housing material for both parts?

A: Both the TE Connectivity 796641-8 and Molex 0395200008 use polyamide (PA66) nylon 6/6 housing material with UL94 V-0 flammability rating, providing identical mechanical durability and flame resistance.

Q: Are there any dimensional differences that affect PCB mounting?

A: The insulation height differs slightly: TE Connectivity 796641-8 is 0.610" (15.49mm), while the Molex 0395200008 is 0.591" (15.00mm). This 0.49mm variation is within standard PCB layout tolerances and does not affect mounting compatibility for typical applications.

Q: What is the moisture sensitivity level for both parts?

A: Both components carry moisture sensitivity level 1 (unlimited), indicating no moisture sensitivity restrictions for storage, handling, or assembly processes.