TE Connectivity AMP Connectors 796637-5 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 796637-5 is a 5 Position Terminal Block Header with male pins, shrouded on 4 sides, designed for vertical through-hole mounting with 0.200" (5.08mm) pitch spacing. This component operates at 15 A (UL) and 300 V (UL) with an operating temperature range of -40°C to 110°C. The part is manufactured from polyamide (PA66) nylon housing with copper alloy contacts and tin mating finish. The 796637-5 is classified as Active product status and is RoHS Compliant with Moisture Sensitivity Level 1 (Unlimited).

Equivalent and substitute parts are identified to address inventory availability, supply chain continuity, and design flexibility while maintaining electrical and mechanical compatibility within the terminal block category.

Substiute Parts

796637-5

TE Connectivity AMP ConnectorsIn Stock: 1066796637-5 Datasheet

Current PartRFQ

0395310005

MolexIn Stock: 55930395310005 Datasheet

SimilarRFQ

0395311005

MolexIn Stock: 11830395311005 Datasheet

SimilarRFQ

1755545

Phoenix ContactIn Stock: 36541755545 Datasheet

SimilarRFQ

1755765

Phoenix ContactIn Stock: 31161755765 Datasheet

SimilarRFQ

5447382

Phoenix ContactIn Stock: 7865447382 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the 796637-5 are identified based on the following critical parameters that determine functional and mechanical compatibility:

Primary Compatibility Criteria:

• Number of Positions: 5
• Pitch: 0.200" (5.08mm) or 0.197" (5.00mm)
• Header Orientation: Vertical
• Mounting Type: Through Hole
• Termination Style: Solder
• Type: Header, Male Pins, Shrouded (4 Side) or compatible shrouding configuration
• Voltage - UL: 300 V minimum
• Current - UL: 12 A minimum
• Material Flammability Rating: UL94 V-0
• Housing Material: Polyamide (PA) or Nylon-based
• Contact Mating Finish: Tin
• Moisture Sensitivity Level: 1 (Unlimited)

Substitute Parts Identified:

1. Molex 0395311005 – Exact pitch match (5.08mm), 4-side shrouded, 5 positions, vertical through-hole, 15 A UL current, 300 V UL voltage, UL94 V-0 rated, RoHS3 Compliant
2. Molex 0395310005 – 5.08mm pitch, 2-side shrouded configuration, 5 positions, vertical through-hole, 15 A UL current, 300 V UL voltage, UL94 V-0 rated, RoHS3 Compliant
3. Phoenix Contact 1755765 – Exact pitch match (5.08mm), 4-side shrouded, 5 positions, vertical through-hole, 12 A UL current, 300 V UL voltage, UL94 V-0 rated, RoHS3 Compliant
4. Phoenix Contact 5447382 – Exact pitch match (5.08mm), 4-side shrouded, 5 positions, vertical through-hole, 15 A UL current, 300 V UL voltage, UL94 V-0 rated, RoHS3 Compliant
5. Phoenix Contact 1755545 – Near-pitch match (5.00mm), 4-side shrouded, 5 positions, vertical through-hole, 12 A UL current, 300 V UL voltage, UL94 V-0 rated, RoHS3 Compliant

Parameter Comparison

Engineering Selection Recommendations

Primary Substitute – Molex 0395311005: The Molex 0395311005 provides the closest functional equivalence to the 796637-5. Both parts share identical pitch (5.08mm), position count (5), shrouding configuration (4-side), mounting method (vertical through-hole), electrical ratings (15 A UL, 300 V UL), and flammability classification (UL94 V-0). The 0395311005 is RoHS3 Compliant and maintains MSL 1 (Unlimited) rating. This part is suitable for direct substitution in applications where the 796637-5 is specified.

Secondary Substitute – Phoenix Contact 5447382: The Phoenix Contact 5447382 matches the 796637-5 in pitch (5.08mm), position count (5), shrouding (4-side), mounting orientation (vertical through-hole), and electrical ratings (15 A UL, 300 V UL). The 5447382 is RoHS3 Compliant with MSL 1 (Unlimited). This part is suitable for applications requiring equivalent electrical performance and mechanical compatibility.

Alternative Substitute – Molex 0395310005: The Molex 0395310005 provides electrical and mechanical compatibility with the 796637-5 but features 2-side shrouding instead of 4-side shrouding. This part maintains identical pitch (5.08mm), position count (5), electrical ratings (15 A UL, 300 V UL), and flammability classification (UL94 V-0). The 0395310005 is suitable for applications where reduced shrouding is acceptable.

Lower Current Alternatives – Phoenix Contact 1755765 and 1755545: The Phoenix Contact 1755765 and 1755545 provide electrical compatibility at reduced current ratings (12 A UL versus 15 A UL). The 1755765 matches the 796637-5 in pitch (5.08mm), while the 1755545 operates at a near-equivalent pitch (5.00mm). Both parts maintain 300 V UL voltage rating, 4-side shrouding, vertical through-hole mounting, and UL94 V-0 flammability classification. These parts are suitable for applications with current requirements not exceeding 12 A.

Compliance Status: All identified substitute parts maintain RoHS3 Compliance and MSL 1 (Unlimited) rating, ensuring compatibility with modern manufacturing and storage requirements.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0395311005 be used as a direct replacement for the TE Connectivity 796637-5?

A: Yes. The Molex 0395311005 shares identical electrical ratings (15 A UL, 300 V UL), pitch spacing (5.08mm), position count (5), shrouding configuration (4-side), mounting method (vertical through-hole), and flammability classification (UL94 V-0). Both parts are RoHS3 Compliant with MSL 1 (Unlimited). The 0395311005 is suitable for direct substitution in applications where the 796637-5 is specified.

Q: What is the difference between the Molex 0395311005 and Molex 0395310005?

A: The primary difference is shrouding configuration. The 0395311005 features 4-side shrouding, matching the 796637-5, while the 0395310005 features 2-side shrouding. Both parts share identical pitch (5.08mm), position count (5), electrical ratings (15 A UL, 300 V UL), and flammability classification (UL94 V-0). The 0395310005 is suitable for applications where reduced shrouding is acceptable.

Q: Can Phoenix Contact parts be substituted for the TE Connectivity 796637-5?

A: Phoenix Contact 5447382 and 1755765 are suitable substitutes. The 5447382 matches the 796637-5 in all critical parameters including pitch (5.08mm), electrical ratings (15 A UL, 300 V UL), and 4-side shrouding. The 1755765 provides equivalent pitch and shrouding but operates at 12 A UL current rating. Both parts are RoHS3 Compliant with MSL 1 (Unlimited).

Q: What is the significance of the pitch difference between 5.08mm and 5.00mm?

A: Pitch determines the spacing between contact positions. The 796637-5 operates at 5.08mm pitch, while the Phoenix Contact 1755545 operates at 5.00mm pitch. This 0.08mm difference may affect mechanical compatibility with mating connectors and printed circuit board layouts. The 1755545 is suitable only for applications designed to accommodate 5.00mm pitch spacing.

Q: Are all substitute parts RoHS Compliant?

A: Yes. All identified substitute parts are RoHS3 Compliant, meeting current regulatory requirements for hazardous substance restrictions. The 796637-5 is RoHS Compliant, and all substitutes maintain this compliance status.

Q: What does MSL 1 (Unlimited) mean for these terminal blocks?

A: Moisture Sensitivity Level 1 (Unlimited) indicates that these components have minimal sensitivity to moisture absorption during storage and handling. No special moisture control measures are required during storage, and these parts can be stored indefinitely without desiccant protection.

Q: Can I use a 12 A rated part in an application designed for 15 A?

A: No. The Phoenix Contact 1755765 and 1755545 are rated for 12 A UL current, while the 796637-5 is rated for 15 A UL. Using a lower-rated component in a 15 A application exceeds the component's electrical specifications and creates a safety risk. These parts are suitable only for applications with current requirements not exceeding 12 A.

Q: What is the operating temperature range for Phoenix Contact substitutes?

A: The operating temperature range is not specified in the provided data for Phoenix Contact parts 1755765, 5447382, and 1755545. The TE Connectivity 796637-5 operates from -40°C to 110°C, while the Molex substitutes (0395311005 and 0395310005) operate from -40°C to 105°C. For applications requiring operation above 105°C, the 796637-5 is the appropriate choice.

Q: Are contact tail lengths interchangeable between these parts?

A: Contact tail length varies among the substitute parts. The 796637-5 has a contact tail length of 0.138" (3.50mm), while substitutes range from 0.130" (3.30mm) to 0.154" (3.90mm). Differences in contact tail length may affect solder joint formation and printed circuit board design. Verify that the selected substitute's contact tail length is compatible with your PCB layout and soldering process.