TE Connectivity AMP Connectors 796635-8 Terminal Block Plug Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 796635-8 is an 8-position terminal block plug featuring female sockets with 0.200" (5.08mm) pitch spacing and 180° free-hanging in-line mounting. This component is classified as an active product and is designed for screw-based wire termination applications requiring secure electrical connections in industrial and control system environments. Equivalent and substitute parts are identified to provide alternative sourcing options when the primary part number is unavailable or when design flexibility permits component substitution within specified electrical and mechanical parameters.

Substiute Parts

796635-8

TE Connectivity AMP ConnectorsIn Stock: 1066796635-8 Datasheet

Current PartRFQ

0395200008

MolexIn Stock: 21900395200008 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of terminal block plugs is determined by compatibility across the following critical parameters: number of positions, pitch spacing, wire entry orientation, termination method, mounting configuration, electrical ratings, and wire gauge compatibility. The substitute part identified for the TE Connectivity 796635-8 is the Molex 0395200008, which maintains functional equivalence through matching 8-position configuration, 180° wire entry, screw-based termination, free-hanging in-line mounting, and compatible wire gauge ranges (12-30 AWG).

The primary substitution criterion is pitch spacing compatibility. The TE Connectivity 796635-8 operates at 0.200" (5.08mm) pitch, while the Molex 0395200008 operates at 0.197" (5.00mm) pitch. This 0.003" (0.08mm) difference represents a tolerance variation within standard industrial connector specifications and does not prevent mechanical or electrical substitution in applications where connector mating surfaces are designed to accommodate both pitch standards.

Additional compatibility parameters include electrical ratings (both rated 300 V UL), contact material (both phosphor bronze with tin mating finish), housing material (both PA66/Nylon 6/6), flammability rating (both UL94 V-0), and regulatory compliance (both ROHS3 compliant and EAR99 classified).

Parameter Comparison

Engineering Selection Recommendations

Both the TE Connectivity 796635-8 and Molex 0395200008 are active products with current manufacturing status and full regulatory compliance. Selection between these components is based on availability, supply chain considerations, and application-specific requirements.

The TE Connectivity 796635-8 is specified for applications requiring 15 A current capacity and operation within the -40°C to 110°C temperature range. The Molex 0395200008 provides equivalent functionality with higher current capacity (18 A) and extended upper operating temperature (115°C), making it suitable for applications with more demanding thermal or electrical requirements.

Both components meet ROHS3 compliance and UL94 V-0 flammability standards, ensuring suitability for industrial control systems, automation equipment, and general-purpose terminal block applications. The pitch spacing difference of 0.003" (0.08mm) is within standard manufacturing tolerances and does not preclude substitution in applications where connector interfaces are designed to accommodate both specifications.

Selection should prioritize product availability and lead time requirements. When the primary part number is unavailable, the Molex 0395200008 provides direct functional substitution with enhanced electrical and thermal performance characteristics.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0395200008 be used as a direct replacement for the TE Connectivity 796635-8?

A: Yes. Both components share identical 8-position configuration, 180° wire entry orientation, screw-based termination method, free-hanging in-line mounting, 12-30 AWG wire gauge compatibility, 300 V UL voltage rating, and UL94 V-0 flammability classification. The 0.003" (0.08mm) pitch spacing difference is within standard industrial connector tolerances and does not prevent substitution.

Q: What is the significance of the pitch spacing difference between these components?

A: The TE Connectivity 796635-8 operates at 0.200" (5.08mm) pitch, while the Molex 0395200008 operates at 0.197" (5.00mm) pitch. This 0.003" (0.08mm) variation represents a tolerance difference within standard connector specifications. Substitution is permissible in applications where mating connector interfaces are designed to accommodate both pitch standards.

Q: Are there electrical performance differences between these components?

A: The Molex 0395200008 is rated for 18 A current capacity compared to the TE Connectivity 796635-8 at 15 A. Both components are rated for 300 V UL voltage. The higher current rating of the Molex component provides additional margin for applications with higher electrical demands.

Q: What is the operating temperature range difference?

A: The TE Connectivity 796635-8 operates from -40°C to 110°C, while the Molex 0395200008 operates from -40°C to 115°C. The Molex component provides 5°C additional upper temperature margin, making it suitable for applications in higher thermal environments.

Q: Are both components RoHS compliant?

A: Yes. Both the TE Connectivity 796635-8 and Molex 0395200008 are ROHS3 compliant and meet current environmental regulations for electronic component manufacturing.

Q: What wire gauge compatibility do these components support?

A: Both components accept wire gauges from 12 AWG to 30 AWG, providing compatibility with standard industrial wiring applications.

Q: Are the screw termination specifications identical?

A: Both components use screw-based rising cage clamp termination. The TE Connectivity 796635-8 specifies M3 screw size with 0.79 Nm (7.0 Lb-In) torque specification. The Molex 0395200008 specifies 0.56 Nm (5.0 Lb-In) torque specification. Consult component documentation for specific termination procedures.

Q: What is the contact material composition?

A: Both components feature phosphor bronze contacts with tin mating finish, ensuring reliable electrical connection and corrosion resistance in industrial environments.

Q: Are retention latches included on both components?

A: Yes. Both the TE Connectivity 796635-8 and Molex 0395200008 include retention latches on the non-wire side, providing mechanical security for mated connector pairs.